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1 Product Introduction
Turnkey Mineral Thickener System is a fully integrated, pre engineered liquid solid separation plant designed to provide immediate dewatering and water reclamation capabilities for mining operations. Unlike standalone equipment, this complete turnkey system incorporates everything required for immediate industrial operation, including the thickener tank, structural steel supports, automated chemical preparation blocks, piping, valves, and centralized electrical controls. It is specifically engineered to handle diverse mineral slurries from gold, copper, iron, and lithium processing, transforming low density tailing or concentrate streams into clear, reusable water and highly concentrated underflow mud. By eliminating complex on site engineering and compatibility issues, this complete solution drastically accelerates project commissioning timelines for greenfield mining projects and plant upgrades alike.
2 Operating Principle
The operating principle of this system is mainly divided into three core stages. The first is the intelligent feed and flocculant blending stage, where raw mineral slurry is piped into the system and precisely mixed in a high dynamic feedwell with automated polymer solutions that bind fine mineral grains into large, heavy mass structures. The second is the accelerated gravity sedimentation stage, where these aggregated solids drop rapidly to the bottom of the main tank to form a compressed sludge bed, while the clean, separated water rises to the top and continuously flows over the peripheral V notch launder for immediate industrial reuse. The final stage is the coordinated mud consolidation and continuous evacuation stage, where automated high torque rakes slowly rotate to sweep the thick underflow sludge into a central discharge cone, where integrated progressive cavity or centrifugal slurry pumps instantly transport the dense mud to downstream filtration or paste tailing storage areas.
3 Features
Ready to operate complete engineering packagingThe system is delivered as a fully coordinated package with all structural mechanical piping and electrical circuits pre engineered, minimizing field assembly labor and eliminating engineering mismatches on site. Advanced smart chemical dosing loopThe integrated automated polymer preparation unit adjusts flocculant delivery in real time based on incoming slurry flow and density metrics, ensuring optimal particle settling rates while reducing expensive chemical waste. Centralized PLC and SCADA automationThe entire operation is managed by a single intelligent control panel that coordinates rake torque tracking, automatic rake lift safety overrides, underflow pump speeds, and water clarity monitoring without requiring continuous operator oversight. Rugged heavy duty wear resistant constructionAll high friction components and structural wet parts are lined with specialized anti abrasive rubber or corrosion resistant alloys to withstand highly abrasive mineral sands and aggressive chemical flotation reagents. High efficiency structural footprint optimizationThe system utilizes optimized hydraulic tank geometry and modular layout configurations to maximize settling surface area while keeping the physical installation footprint small enough to fit tight mining site layouts.
Technical Specifications
Model |
Tank Diameter (mm) |
Tank Depth (mm) |
Settling Area (m²) |
Capacity (m³/h) |
DCT-3 |
3000 |
4400 |
21 |
60–70 |
DCT-6 |
6000 |
8800 |
85 |
210–260 |
DCT-9 |
9000 |
13500 |
310 |
570–700 |
DCT-12 |
12000 |
17500 |
510 |
800–1200 |
DCT-15 |
15000 |
19000 |
1200 |
1000–1500 |
DCT-18 |
18000 |
22000 |
2000 |
1400–2100 |
DCT-20 |
20000 |
22800 |
2700 |
2100–2600 |
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