Contact Platform Support
Help CenterIndustrial Gantry E‑Coat Electrophoresis Line With Complete Pre‑treatment Tank System and Drying Oven
Product Spotlights
Related Products
-
Gantry Conveyor Electrophoresis Spraying Line for Industrial CoatingNegotiableMOQ: 1 Piece -
Gantry‑Type Automated Electrophoresis Line Equipped With Workpiece Jig, Electrophoresis Tank And Curing FurnaceNegotiableMOQ: 1 Piece
-
Gantry Type Electrophoresis Painting Production Line With Automated ConveyorNegotiableMOQ: 1 Piece
-
Complete Electrophoretic Plating Equipment E-Coating Production Line Coating MachineNegotiableMOQ: 1 Piece
-
Energy‑Saving Electric Industrial Curing Oven for Industrial‑Scale Drying, Dehydration and Material Curing ApplicationNegotiableMOQ: 1 Set
Deqing Leixin Coating Equipment Co., Ltd. proudly presents our Industrial Gantry E‑Coat Electrophoresis Line with Complete Pre‑treatment Tank System and Drying Oven. As a specialized manufacturer established in 2011 with an ISO9001-certified facility of 1,000-3,000 square meters, we have designed this system to deliver consistent, high-quality coating for metal parts. This integrated line combines efficient pre-treatment, electrophoretic deposition, and a high-performance drying oven, offering a turnkey solution that boosts productivity and reduces operational costs. With annual exports exceeding US$1-1.5 million to global markets including North America, Europe, and Southeast Asia, our equipment is trusted by manufacturers seeking reliable coating performance.
Key Features & Technical Specifications
Complete Pre-treatment Tank System: Includes degreasing, rust removal, phosphating, and multiple rinse stages – all in corrosion-resistant tanks. Tank size and layout are customizable to fit your part dimensions.
Gantry Conveyor Design: Heavy-duty gantry crane with adjustable speed ensures smooth transfer of workpieces through each process stage, minimizing cycle time.
Electrophoresis Coating Unit: Utilizes cathodic E-coat technology for uniform film thickness (15-35µm) even on complex geometries. The rectifier and anode/cathode arrangement guarantee stable current distribution.
Drying Oven: Hot air circulation oven with precise temperature control (80-200°C). The oven is insulated with rock wool to reduce heat loss and features an efficient exhaust system.
PLC Control System: Siemens or equivalent PLC with HMI touch screen enables full automation of process sequence, temperature, and time settings. Manual override available for maintenance.
Energy Efficiency: Heat recovery from oven exhaust, low-power pumps, and optimized tank insulation reduce energy consumption by up to 15% compared to conventional lines.
| Parameter | Specification |
|---|---|
| Production Capacity | Up to 500 parts per shift (depends on part size) |
| Coating Thickness | 15-35 μm (adjustable) |
| Tank Material | Stainless steel (304) or carbon steel with anti-corrosion lining |
| Oven Temperature Range | 80°C - 200°C (±3°C) |
| Conveyor Speed | 0.5 - 5 m/min (adjustable) |
| Overall Dimensions | Customized according to workshop layout |
| Power Supply | 380V / 50Hz 3-phase (other voltages available) |
Benefits to Your Business
Enhanced Coating Quality: The multi-stage pre-treatment ensures a clean, activated surface for superior adhesion and corrosion resistance. E-coat deposits evenly, eliminating drips and runs.
Reduced Labor Costs: Automation minimizes manual handling. The gantry system can be programmed for batch processing, freeing operators for other tasks.
Compact Footprint: The integrated design saves floor space. Compared to separate units, this line reduces required workshop area by up to 30%.
Flexible Configuration: Additional pre-treatment stages, such as ultrasonic cleaning or special passivation, can be integrated on request.
Low Maintenance: All tanks are equipped with easy-to-clean filters and drain valves. The oven’s heat exchanger is designed for quick access.
Why Choose Deqing Leixin?
Founded in 2011 and operating a factory spanning 1,000-3,000 square meters, we have a dedicated team of 51-100 skilled employees. Our ISO9001-certified quality system underpins every production step. With an annual export value of US$1–1.5 million, we have supplied equipment to over 30 countries including the USA, Germany, Brazil, and Australia. We provide comprehensive after-sales support: on-site installation guidance, training, and a one-year warranty on major components. Our gantry E‑coat line is proven to deliver consistent results, helping clients achieve specification requirements for automotive parts, home appliances, and general hardware. Contact us today to discuss your specific requirements and receive a tailored quotation.
Frequently Asked Questions
Q: What types of metal parts can be processed on this line?
A: This line is suitable for steel, iron, and aluminum alloy parts. Maximum part dimensions depend on tank size; we customize accordingly.Q: How long is the lead time for manufacturing?
A: Typically 45-60 days after confirmation of design and deposit, depending on complexity and workload.Q: Does the line include waste water treatment?
A: Not as standard, but we can integrate an optional waste water treatment system upon request.Q: Is the drying oven gas-fired or electric?
A: We offer both options. The standard is electric (heating elements), but gas-fired can be configured for lower operating cost in some regions.Q: What is the warranty period?
A: One year from commissioning, covering manufacturing defects. Extended warranty available at extra cost.Q: Do you provide installation and training?
A: Yes, our engineer can supervise installation on-site and provide training for your staff. Remote support is also available.Q: Can the PLC control system be connected to my factory’s MES?
A: Yes, we can integrate the PLC with standard communication protocols (Modbus, Profinet) for data exchange.Q: What is the minimum order quantity?
A: One complete line. We also supply spare parts and consumables.
Send Inquiry to This Supplier
You May Also Like
-
Heavy‑Duty Trolley‑Loading Industrial Curing Oven for Evaporating Solvent and Moisture in Industrial Raw MaterialsNegotiableMOQ: 1 Set
-
Industrial Curing Oven With Explosion-Proof Construction and CE-Compliant Safety Interlock SystemNegotiableMOQ: 1 Set
-
Industrial Curing Oven for Thermoset Powder Coating and Rubber Vulcanization ApplicationsNegotiableMOQ: 1 Set
-
Rail‑Mounted Trolley Type Industrial Oven, Electric Heating Equipment For Coating Cross‑Linking & Solidification ProcessNegotiableMOQ: 1 Set
-
Industrial Curing Oven for Composite Material Bonding and Automotive Parts Post-Cure ProcessNegotiableMOQ: 1 Set
-
Industrial Powder Coating Oven Gas Powder Curing Oven for Batch ProductionNegotiableMOQ: 1 Set
-
Customizable Industrial Curing Oven With Stainless Steel Chamber and Over-Temperature ProtectionNegotiableMOQ: 1 Set
-
Custom‑Size Curing Oven, Industrial Heating Chamber To Remove Moisture And Solvent From Raw MaterialsNegotiableMOQ: 1 Set
-
Industrial Curing Oven With Trolley‑Loading Structure, Controlled Thermal Heating System For Polymer Material DryingNegotiableMOQ: 1 Set
-
Industrial Manual Powder Coating Booth, Manual Spraying of Plastic Powder Booth for LargeNegotiableMOQ: 1 Set
