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Help CenterGantry Type Electrophoresis Painting Production Line With Automated Conveyor
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Welcome to Deqing Leixin Coating Equipment Co., Ltd. – your reliable partner in advanced surface finishing technology. As a specialized manufacturer established in 2011 with ISO9001 certification, we proudly present our Gantry Type Electrophoresis Painting Production Line with Automated Conveyor. This solution is designed to deliver uniform, durable, and corrosion-resistant coatings for metal parts, increasing your production efficiency while lowering operating costs. Our system integrates an automated conveyor that ensures consistent product flow, reducing manual labor and minimizing defects.
Key Features & Technical Specifications
Innovative Gantry Design: The gantry structure provides excellent stability and precise positioning for overhead transport, suitable for heavy or large workpieces up to 2 tons per carrier.
Fully Automated Conveyor System: Equipped with variable frequency drives and PLC control, the conveyor chain runs smoothly with adjustable speed (0.5–5 m/min) to match your production cycle.
Electrophoretic Coating Process: Uses cathodic or anodic electrophoresis (EDP) to achieve a uniform film thickness of 15–35 μm, with outstanding adhesion and anti-corrosion performance (salt spray test up to 500 hours).
Energy-Efficient Drying Oven: Integrated with gas-fired or electric heating options, temperature range 80–200°C, ensuring thorough curing of the coating.
Multiple Tanks Configuration: Pre-treatment stages (degreasing, rinsing, phosphating), electrophoresis tank, and post-rinse sections are included, with stainless steel construction for longevity.
User-Friendly HMI Touch Screen: Operators can monitor and adjust parameters such as conveyor speed, bath temperature, voltage, and timing via a clear interface.
| Parameter | Value |
| Production Line Length | 20–60 m (customizable) |
| Max Workpiece Size | 1.2 m × 1.2 m × 2 m |
| Conveyor Type | Overhead chain + Gantry |
| Coating Uniformity | ±5 μm |
| Power Consumption | ~80 kW (for standard line) |
| Environmental Compliance | Wastewater treatment system included |
Advantages Over Conventional Painting Lines
Increased Throughput: The automated conveyor reduces cycle time by up to 30% compared to manual batch systems, allowing higher daily output.
Consistent Quality: Electrophoretic coating provides a defect-free finish with no runs or sags, ideal for automotive, appliance, and furniture components.
Lower Material Waste: Paint utilization rate exceeds 95% thanks to the closed-loop circulation and precise voltage control.
Reduced Labor Costs: One operator can manage the entire line via the central control panel, eliminating the need for multiple workers in pre-treatment and painting areas.
Eco-Friendly: Our system includes a built-in wastewater treatment unit and exhaust gas scrubber, meeting stringent environmental regulations.
Customizable Layout: We design each line according to your factory space, product mix, and required capacity – turnkey installation available.
Why Choose Deqing Leixin?
With over a decade of experience (founded 2011), we have served customers across North America, South America, Europe, Southeast Asia, Africa, and Oceania. Our factory located in Huzhou, Zhejiang covers 1,000–3,000 square meters, staffed by 51–100 skilled professionals. We export $1–$1.5 million annually and ship from Ningbo and Shanghai ports. Each production line is manufactured under ISO9001 quality management system, ensuring reliability and durability. We provide comprehensive after-sales support including on-site commissioning, operator training, and remote troubleshooting.
Frequently Asked Questions
Q: What types of materials can be coated with this electrophoresis line?
A: It is suitable for conductive metal substrates such as steel, iron, aluminum alloy, zinc, and copper alloys. For non-conductive materials, pre-treatment may be required.Q: What is the typical delivery time?
A: Standard production lines can be delivered within 45–60 days after order confirmation. Customized lines may take 60–90 days depending on complexity.Q: Does the line come with installation and training?
A: Yes, we offer on-site installation supervision and training for your operators. Remote support is also available via video calls.Q: Can the conveyor speed be adjusted for different products?
A: Absolutely. The variable frequency drive allows speed adjustment within 0.5–5 m/min, and the PLC stores recipes for multiple product types.Q: Is a wastewater treatment system mandatory?
A: We recommend including it to meet environmental regulations. Our standard line integrates a neutralization and filtration system; zero-discharge options are available upon request.Q: What certifications does the equipment have?
A: Our production process and quality system are ISO9001 certified. The electrical components comply with CE standards (optional).Q: How do I maintain the electrophoresis bath?
A: We provide a detailed maintenance manual. Regular monitoring of pH, conductivity, and solid content is required; our service team can help set up a schedule.Q: Can you provide references or customer feedback?
A: Certainly. Please contact our sales team to receive case studies and contact details of clients in similar industries.
Partner with Deqing Leixin Coating Equipment Co., Ltd. and elevate your coating production to new levels of efficiency and quality. Contact us today for a free consultation and a tailored proposal for your Gantry Type Electrophoresis Painting Line with Automated Conveyor.
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