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UV CIPP Liner Production Machine for Pipeline Rehabilitation
Product Spotlights
Automated UV CIPP liner production machine for efficient pipeline rehabilitation. Features PLC control for precision, energy-efficient UV curing for faster cycles and consistent quality, modular design for various diameters, and integrated safety. Enhances project profitability and liner durability.
Negotiable
MOQ: 1 Set (Price negotiable depending on order volume and customization)
Key Specifications
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Technology:
UV curing for CIPP liner production
Application:
Pipeline rehabilitation and repair
Liner Material Compatibility:
UV-sensitive resin impregnated fabrics
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
Delivery time depends on order quantity.
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Technology
UV curing for CIPP liner production
Application
Pipeline rehabilitation and repair
Liner Material Compatibility
UV-sensitive resin impregnated fabrics
Production Capacity
Customizable based on liner diameter and length
Control System
PLC-based automated control
Safety Features
Integrated safety interlocks and monitoring
Power Supply
Standard industrial voltage, customizable
Installation Support
Technical guidance and training available
As a specialized manufacturer with over a decade of experience in machinery production, Qingdao Yongke Machinery Co., Ltd. proudly introduces our advanced UV CIPP Liner Production Machine. Engineered for the critical field of pipeline rehabilitation, this machine represents a significant leap in efficiency and quality for producing cured-in-place-pipe (CIPP) liners using ultraviolet light technology. Our commitment, backed by ISO9001, ISO14000, and OHSAS18001 certifications, ensures that every unit is built to deliver reliable, high-performance operation for contractors and rehabilitation specialists worldwide, supporting projects from North America to Southeast Asia and beyond.
The core of our UV CIPP Liner Production Machine lies in its precision UV curing system. Unlike traditional thermal or steam curing methods, UV curing offers faster cycle times, lower energy consumption, and superior control over the polymerization process. This results in liners with consistent mechanical properties and excellent bond to the host pipe. The machine is designed to handle a range of liner diameters and lengths, making it adaptable for various pipeline rehabilitation projects, from municipal sewer lines to industrial conduits.
Key Features & Technical Advantages:
- Advanced UV Curing Chamber: Features high-intensity UV lamps arranged for optimal exposure, ensuring uniform curing across the entire liner surface. The chamber design minimizes shadowing and guarantees complete resin activation.
- PLC-Based Automated Control System: The heart of the machine is a programmable logic controller (PLC) that manages the entire production cycle—from liner insertion, inflation, to the precise timing and intensity of UV exposure. This automation reduces operator error and ensures repeatable, high-quality results.
- Precision Inflation & Calibration System: Integrated pressure and calibration controls accurately inflate the resin-impregnated liner against the host pipe wall, creating the perfect shape for curing and final installation.
- Energy Efficiency: UV curing technology is inherently more energy-efficient compared to thermal methods, leading to lower operational costs and a reduced environmental footprint for your rehabilitation projects.
- Safety-First Design: Built with multiple safety interlocks, emergency stop functions, and UV exposure shielding to protect operators. The system complies with rigorous industrial safety standards.
- Modular & Scalable Design: The machine's configuration can be tailored to specific production needs. Whether you require a system for small-diameter residential lines or large-diameter municipal projects, our design is scalable.
Technical Specifications Overview:
| Parameter | Description / Range |
| Curing Technology | Ultraviolet (UV) Light Curing |
| Compatible Liner Materials | UV-sensitive resin impregnated fabrics (e.g., glass fiber, polyester) |
| Typical Liner Diameter Range | Customizable (e.g., 100mm - 1500mm) |
| Control System | PLC with Human-Machine Interface (HMI) |
| Power Requirements | Standard Industrial Voltage (e.g., 380V/50Hz or customizable) |
| Machine Footprint | Configurable based on production line length |
| Primary Applications | Sewer, Water, Gas, Industrial Pipeline Rehabilitation |
Benefits for Your Business:
- Increased Project Profitability: Faster curing times mean you can complete more rehabilitation projects in less time, improving your turnover and profitability.
- Enhanced Liner Quality: Consistent UV curing produces liners with superior dimensional stability, chemical resistance, and long-term durability, reducing the risk of future failures.
- Operational Simplicity: The automated control system simplifies operation, requiring less specialized training and allowing your crew to focus on other critical tasks.
- Competitive Edge: Offering UV-cured CIPP liners, known for their quality and speed, can differentiate your services in the market and attract more clients.
Backed by our manufacturing expertise from a 10,000-30,000 square meter facility and a track record of exporting to diverse markets across the globe, this UV CIPP Liner Production Machine is more than just equipment; it's a partnership in advancing your pipeline rehabilitation capabilities. We provide comprehensive technical support, from installation guidance to operational training, ensuring you gain maximum value from your investment. Choose Qingdao Yongke Machinery to equip your business with technology that builds reliability, efficiency, and trust into every pipeline you restore.
Frequently Asked Questions (FAQ)
-
Q: What is the main advantage of UV curing over traditional steam curing for CIPP liners?
A: UV curing typically offers significantly faster curing cycles, leading to higher productivity. It also provides more precise control over the curing process, resulting in liners with more consistent mechanical properties and potentially lower energy consumption. -
Q: Can this machine produce liners for both circular and non-circular (e.g., oval) pipe shapes?
A: The machine's primary design is optimized for standard circular pipe rehabilitation. For non-circular shapes, the inflation and calibration system may require specific configuration or tooling, which can be discussed as a customization option. -
Q: What kind of training or support is provided with the machine?
A: We offer operational training for your team, covering machine setup, standard operating procedures, safety protocols, and basic maintenance. Detailed technical manuals and remote support are also available. -
Q: How does the machine handle different liner diameters? Is it one machine for all sizes?
A: The core curing chamber and control system are standardized. However, components like the inflation system and material handling guides are often modular and can be configured or swapped to accommodate a specified range of diameters. We design systems based on your target project sizes. -
Q: What are the power requirements, and can it operate in regions with different electrical standards?
A: The standard machine is configured for common industrial voltages (e.g., 380V/50Hz). We can customize the power system components (transformers, drives) to match the specific voltage and frequency requirements of your region. -
Q: Is the machine suitable for onsite, mobile operation, or is it a fixed factory setup?
A> This production machine is typically designed as a semi-fixed or factory-based setup for producing the liner sections. The cured liner is then transported to the installation site. For fully mobile onsite production units, different system architectures would be required. -
Q: What safety features are included to protect operators from UV exposure?
A> The curing chamber is fully enclosed with safety interlocks that prevent access during operation. UV lamps are shielded, and the system includes warning lights and audible alarms. Proper PPE guidelines are provided in the training. -
Q: How long does it typically take to produce a standard length of liner?
A> Production time depends on liner diameter, wall thickness, and the specific resin system. However, UV curing itself can often complete in minutes compared to hours for thermal curing, drastically reducing the total production cycle time.
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1Yr
Business Type
Manufacturer
Year Established
2010
Factory Size
10,000-30,000 square meters
Annual Export Value
US$1 Million - US$1.5 Million
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