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As a leading manufacturer with over a decade of experience, Qingdao Yongke Machinery is proud to introduce our advanced Automatic CIPP Glass Liner Machine. Designed specifically for large-diameter municipal pipeline rehabilitation, this machine represents a significant leap in trenchless technology, offering municipalities and contractors a reliable, efficient, and cost-effective solution for restoring critical underground infrastructure without disruptive excavation.
Our machine automates the complex Cured-in-Place-Pipe (CIPP) process using a high-strength glass fiber liner, ensuring consistent, high-quality installations. The core value lies in its ability to extend the service life of aging pipes, prevent environmental contamination from leaks, and drastically reduce project timelines and social disruption compared to traditional open-cut methods.
Detailed Product Features & Technical Advantages:
Fully Automated Operation: The heart of the system is a sophisticated Programmable Logic Controller (PLC) that manages the entire lining process—from resin impregnation and liner inversion to curing. This automation minimizes human error, ensures repeatable precision, and allows a single operator to manage the process efficiently.
Designed for Large Diameters: Engineered to handle the challenges of rehabilitating large-diameter municipal pipes (sewers, storm drains, culverts), the machine features a robust frame, high-capacity resin tanks, and a powerful winch/inversion system capable of deploying thick, reinforced glass liners over long distances.
High-Strength Glass Liner Technology: Utilizing a glass fiber reinforced liner provides superior mechanical properties compared to traditional felt liners. It offers exceptional tensile strength, corrosion resistance, and long-term structural integrity, creating a "pipe-within-a-pipe" that can withstand high pressures and aggressive chemical environments.
Integrated Resin Impregnation: The machine includes a closed, precision metering system for saturating the glass liner with thermosetting resin (epoxy or polyester). This ensures uniform, consistent resin application, which is critical for the liner's final strength and watertight seal.
Precision Curing Control: Options for hot water, steam, or UV light curing are available. The system precisely controls temperature and cure time profiles, which is vital for achieving optimal physical properties in the finished liner and adapting to different project requirements.
Safety & Environmental Focus: Built with operator safety in mind, featuring emergency stops, safety guards, and fume extraction points. The closed resin system minimizes waste and exposure, aligning with our factory's ISO14000 environmental management commitment.
Technical Specifications Overview:
| Parameter | Description / Range |
|---|---|
| Applicable Pipe Diameter | Customizable for large diameters (e.g., 600mm to 3000mm+). Specific range available upon request. |
| Liner Material | Reinforced glass fiber fabric (customizable weight and weave). |
| Resin System | Compatible with various thermosetting resins (epoxy, vinyl ester, polyester). |
| Control System | Centralized PLC with touch-screen HMI (Human-Machine Interface). |
| Impregnation Method | Vacuum-assisted or calendering system for thorough saturation. |
| Curing Methods | Hot water, steam, or UV curing system (configurable). |
| Power Requirements | 380V/50Hz or customizable to local standards. |
| Machine Footprint | Designed for mobility, dimensions provided upon inquiry. |
Benefits for Our Clients:
Reduced Project Costs: Eliminates the need for extensive excavation, traffic control, and surface restoration, leading to substantial cost savings.
Minimized Social Impact: Trenchless technology means less noise, dust, and traffic disruption, maintaining community and business access.
Extended Asset Life: The new glass-reinforced structural liner can extend pipe life by 50+ years, providing a long-term return on investment.
Enhanced Safety: Reduces risks associated with deep trench excavations for workers and the public.
Operational Efficiency: Automation allows for faster installation and less reliance on highly specialized manual labor, improving project scheduling and throughput.
Trust & Proven Capability:
Qingdao Yongke Machinery, established in 2010 and operating from a modern facility spanning 10,000-30,000 square meters, brings over a decade of specialized manufacturing expertise to every machine. Our commitment to quality is backed by ISO9001, ISO14000, and OHSAS18001 certifications, ensuring rigorous production and management standards. With an annual export value between US$1-1.5 Million and a team of 51-100 dedicated professionals, we have successfully supplied reliable trenchless rehabilitation equipment to a global clientele across North America, South America, Europe, Asia, Africa, and Oceania. This machine is shipped directly from the port of Qingdao, ensuring efficient logistics. Investing in our Automatic CIPP Glass Liner Machine means partnering with a proven manufacturer for a future-proof, high-performance solution that protects municipal infrastructure and budgets. Contact us today to discuss your specific large-diameter pipe rehabilitation needs and receive a detailed proposal.
Frequently Asked Questions (FAQ):
Q1: What is the maximum pipe diameter and length this machine can rehabilitate in one installation?
A1: The machine is engineered for large diameters, typically from 600mm upwards, with specific maximum capabilities depending on the model configuration. The installation length is primarily limited by the liner manufacturing length and the inversion/pull-in force; we can design systems for several hundred meters per run. Please provide your target pipe dimensions for a precise assessment.
Q2: How does the glass fiber liner compare to standard felt liners?
A2: Glass fiber liners offer significantly higher tensile and flexural strength, better chemical resistance, and improved long-term dimensional stability. They are ideal for structurally deficient pipes or applications requiring a fully independent, pressure-rated new pipe. Felt liners are often used for sealing non-structural cracks.
Q3: Is operator training provided with the machine?
A3: Yes, comprehensive on-site training for your operators and key personnel is a standard part of our delivery. We cover machine operation, routine maintenance, safety procedures, and basic troubleshooting to ensure you can utilize the equipment effectively and safely from day one.
Q4: Can the machine handle different types of resins?
A4: Absolutely. The impregnation system is designed to be compatible with a range of thermosetting resins, including epoxy, polyester, and vinyl ester. The curing system (hot water/steam/UV) can be selected or configured to match the resin's specific curing requirements.
Q5: What is the typical lead time for delivery and installation?
A5: Lead time varies based on the order queue and machine customization level. For a standard configuration, it typically ranges from 60 to 90 days after order confirmation. We provide a detailed project schedule upon quotation.
Q6: Do you offer after-sales service and technical support?
A6: We provide a comprehensive after-sales package, including a standard warranty, ready supply of spare parts, and ongoing remote technical support. For critical issues, we can dispatch service engineers, supported by our global market presence.
Q7: How is the machine transported and set up on-site?
A7: The machine is designed in modular sections for easy transportation via standard shipping containers. Our delivery includes detailed assembly instructions, and we can provide supervised installation services to ensure correct and swift setup at your project site.
Q8: Can this machine be used for pipes with bends or lateral connections?
A8: The CIPP process using a flexible glass liner is generally suitable for pipes with gradual bends. Special techniques and equipment (like remote cutting tools) are required for reinstating lateral connections after curing, which can be integrated into the overall project plan we help develop.
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