Fully Automatic Sludge Discharge Inclined Tube Sedimentation Tank, Specially Designed for High-turbidity Wastewater From Sand Washing/electroplating! the Removal Rate of ss in the Effluent Exceeds 90%.
Fully automatic sludge discharge inclined tube sedimentation tank is specially designed to treat high-turbidity wastewater from sand washing/electroplating! The removal rate of SS in the effluent exceeds 90%
Product overview of fully automatic sludge discharge inclined tube sedimentation tank
The inclined tube sedimentation tank is a high-efficiency solid-liquid separation device designed based on the "shallow tank theory". By densely installing honeycomb-shaped inclined tube bundles (usually with an inclination angle of 60°) in the sedimentation area, it transforms the originally deeper sedimentation area into numerous tiny shallow sedimentation units. This device is widely used in municipal sewage, industrial wastewater (such as electroplating, sand washing, and dyeing) and tap water purification. It can greatly shorten the sedimentation distance of particles and significantly improve the sedimentation efficiency. It is a key pre-treatment unit to ensure the stable operation of subsequent processes and the compliance of the effluent.
Core process and technical highlights of fully automatic sludge discharge inclined tube sedimentation tank
Efficient separation based on the shallow tank theory: The inside of the device is filled with densely packed inclined tubes made of ethylene-propylene copolymer or PP material, which divides the water flow into thin layers. Suspended particles only need to settle a very short distance (the vertical height of the inclined tube) to touch the tube wall and slide down to the bottom sludge hopper. The sedimentation path is greatly shortened, and the surface load can reach 3 - 5 times that of the traditional horizontal flow sedimentation tank.
Laminar flow state optimizes hydraulic conditions: The water flow forms a stable laminar flow state in the inclined pipes, which greatly reduces the interference of turbulence on the sedimentation of flocs. Combined with the coagulant (such as PAC/PAM) added at the front end, it can efficiently capture and remove the alum flocs formed in the water. The removal rate of SS (suspended solids) usually reaches 85% - 95%.
Sludge concentration and automatic discharge: The sludge settled at the bottom is initially concentrated by gravity in the sludge hopper. The device can be equipped with pneumatic or electric sludge discharge valves to realize timed automatic sludge discharge, preventing the sludge from accumulating, decaying and floating; high-quality devices are also equipped with a backwashing system to regularly clean the biofilm and impurities attached to the surface of the inclined tubes, effectively preventing blockage.
Modular design and flexible installation: The main body of the device is made of carbon steel with anti-corrosion treatment, fiberglass or 304 stainless steel, with a compact structure. It supports above-ground or buried installation and can be flexibly customized according to the on-site space limitations and the treatment capacity (5 - 500 tons per day), greatly saving the civil engineering cost and floor area.
Core advantages of fully automatic sludge discharge inclined tube sedimentation tank
Extremely high sedimentation efficiency and stable effluent: By shortening the sedimentation distance and increasing the sedimentation area, the turbidity of the effluent can usually be stably controlled below 10 NTU, providing high-quality influent for subsequent filtration or biochemical treatment.
Small floor area and low infrastructure investment: Under the same treatment capacity, the floor area is only 1/3 to 1/2 of that of the ordinary horizontal flow sedimentation tank, which is especially suitable for the transformation of factories with limited space or new projects.
Durable material and strong corrosion resistance: The inclined tube packing is made of high-strength materials that are resistant to aging and corrosion. The main body of the equipment has undergone strict anti-corrosion treatment, making it suitable for highly corrosive environments such as chemical and electroplating industries, with a long service life.
Simple operation and maintenance, high degree of automation: The fully automatic sludge discharge and flushing system significantly reduces the workload of manual inspection and dredging. The equipment operates stably and has a relatively strong ability to withstand impact loads.
Scope of application of the fully automatic sludge discharge inclined tube sedimentation tank
Widely applicable to various sewage treatment scenarios requiring efficient solid-liquid separation:
Industrial wastewater: Pretreatment of electroplating, coal mine beneficiation, sand washing, printing and dyeing, leather making, food processing, and chemical wastewater.
Municipal and landscape: Rural/community domestic sewage treatment, purification of waterworks, treatment of black and odorous river water, and pretreatment of reclaimed water reuse.
Selection and customization services for the fully automatic sludge discharge inclined tube sedimentation tank
As a source manufacturer in Weifang, we provide comprehensive customization services:
Treatment scale: The daily treatment capacity ranges from 5 tons to 500 tons, and can be accurately calculated according to the influent turbidity and effluent requirements.
Material upgrade: For highly corrosive or highly abrasive wastewater, the material can be upgraded to 304/316L stainless steel or thickened wear-resistant inclined tubes.
Full-service: Provide one-stop services from water quality testing, scheme design, equipment manufacturing to installation and commissioning, and guidance on environmental protection acceptance.
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