Non-standard Special Coil Winding Machine. Zhitu Machinery Can Customize Various Types of Coil Winding Machines.
The production location of the coil processing equipment is Jinan. Jinan Zhitu Machinery Technology Co., Ltd. can customize various types of coil winding machines.
TransformerHorizontal Winding Machine
I. Product Composition and Features
This equipment consists of a main chassis, guide rails, a rear tailstock, and electrical control.
The structural features are as follows:
1. The mechanical transmission part of this winding machine is located inside the headstock, and the transmission part is installed on the operation side of the headstock. The motor speed is controlled by a frequency converter, and it is transmitted to the gearbox through a pulley and a V-belt, reducing the speed and increasing the torque to the required standard.
2、This winding machine usesa frequency converter to achieve stepless speed regulation, with smooth starting and constant torque.It is convenient to adjust and set the number of turns, and it will stop automatically.
3、This machine is equipped with an automatic braking device to prevent reverse movement when the winding stops.
4、This machine can preset the number of coil turns,automaticallycontrol forward and reverse rotation;The counting system consists of a human-machine interface (touch screen),PLC, and encoder. The winding parameters can be conveniently set through the touch screen.
5、The button station is centrally controlled. The start and stop of the spindle are controlled by a foot switch orbuttons.
II. Technical Parameters
|
Model Parameters |
RX1T Model Winding Machine |
RX3T Model Winding Machine |
Center height |
850mm |
1000mm |
Chuckdiameter |
Φ200 mm |
Φ400 mm |
Tailstock adjustment range |
500-1500 mm |
1000-2000 mm |
Torque |
1400N.M |
5000N.M |
Motor power |
4KW |
7.5 KW |
Speed range |
0~100r/min |
0~63 r/min |
Overall dimensions |
2800*690*1300 |
3600*690*1500 |
Weighing capacity |
1000KG |
3000 KG |
Three、Main Accessories
Name |
Origin |
Motor |
Anhui Xinbei |
Reducer |
Jiangsu Guomao |
Touch Screen, PLC |
Joint Venture, Panasonic |
Encoder |
Joint Venture, Omron |
Inverter |
Joint Venture |
Low-voltage electrical appliances |
Joint venture, Schneider |
Four、Product structure
1. The faceplate plays the role of fixing the winding mold and transmitting torque.
2. The main chassis is composed of a box body, a transmission system, a gearbox, a motor, etc. The stepped speed change and the stepless speed regulation of the variable-frequency motor form the combined speed regulation system of the main machine, making the starting process of the entire equipment smooth and the braking reliable. The motor torque is decelerated and amplified by the headstock to provide the winding torque.
3. Guide rail and tailstock part
The tailstock is a separate type from the main chassis. It is mainly composed of a tailstock, a live center, a guide rail, etc. The tailstock can be axially moved on the guide rail of the base manually to meet the needs of winding molds of different lengths. By rotating the handwheel, the live center can be extended or retracted, which facilitates the up-and-down movement of the mold and improves the strength. The locking handle can lock the center roller to tightly press the winding mold and support its weight.
4. Electrical control system
The electrical control system consists of an electrical control cabinet, a frequency converter, a touch screen, PLC, encoder, foot switch and other electrical appliances, etc. The rotation speed of the spindle is controlled by the frequency converter, and the spindle speed and the number of turns can be displayed. The counter can count forward and backward, and has the functions of power-off memory and automatic stop after setting the number of turns. The entire winding process is operated with a foot switch.
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