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Automatic cable winding machine (Load-bearing 5T tons)
I. Product composition and structural features
This equipment consists of a main chassis guide rail, a rear tailstock, andan automatic cable winding device, PLC control, a servo motor system, and a touch screen human-machine interface.
The structural features are as follows:
1. The mechanical transmission part of this winding machine is located inside the headstock, and the transmission part is installed on the operating side of the headstock.
2. This winding machineusesan inverter to achieve stepless speed regulation, with smooth startup and constant torque.Adjusting the speed control knob allows stepless speed change from 0 - 50 Hz; set the number of turns, and it will stop automatically.
3. This machine is equipped with an automatic braking device to prevent reverse rotation when the winding stops.
4. Centralized control of the button station, controlled by a foot switch orbuttons to control the start and stop of the spindle.
5. This equipmentfeatures high automation, complete functions, and strong power, ensuring the axial and radial tightness of coil winding.
II. Technical Parameters
1. Center height of the winding machine spindle ------------------------------------1000mm
2. Diameter of the winding machine faceplate --------------------------------------600mm
3. Adjustment range of the winding machine tailstock-----------------------------100～500mm
4. Torque of the winding machine spindle---------------------------------5000N.M
5Rated power of the motor-----------------------------------------7.5kw
Rated speed-----------------------------------1400 r/min
6Speed range---------------------------------0～10r/min Variable frequency speed regulation
7Load capacity of the winding machine---------------------------------------1000Kg
8、Wire specification ------------- -------- PaperPacking line: Φ8mm—Φ13mm
9,Applicable workpiece range ----------------------Outer diameter(o.d.) ≤1400mm
10、Minimum adjustment spacing of wire diameter-----------------------------------0.02mm
11、Cable arrangement width ------------ -----------------------3000mm
III、Functional features:
1. This machine adopts a hard - faced gear mechanical shifting system, featuring high efficiency and low noise.
2. The motor has a braking function, which is sensitive and reliable.
3. In terms of electrical system, variable - frequency speed regulation is adopted. The braking is controlled by the frequency converter. Therefore, the starting and braking slopes can be preset to adapt to the winding state.
4. The variable - frequency speed regulation has a wide range, and the speed regulation is accurate and stable.
5. It has an automatic cable arrangement function.
6. It adopts a servo motor and a PLC control system. A high - definition touch - type operation screen is used for display and human - machine dialogue. Imported ball screws and linear guide rails are used to ensure accurate cable arrangement.
7、 Set up a dedicated line to synchronize automatic cable arrangement and windingcoordination.
8、 The cable arrangement device is equipped withtension pay - offfunction, and the tension is adjustable to meet the requirements of different wire gauges. In addition, a pneumatic pressing device is provided to meet the needs of the workpiece.
9、 Before winding, the automatic cable arrangement pitch can be conveniently set according to different wire gauges. During the winding process, possible errors can be manually fine - tuned to ensure the coil is tight.
10、The desktop control box is placed above the chassis for easy use and clear display.
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