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Help Center1050 Machining Center, Vertical Machining Center 1050, Small Machining Center
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VMC1050L Pre-sales information for vertical machining center
I. Product introduction and application
This product is a semi-closed loop vertical machining center with three-axis servo direct connection control for the X , Y , and Z axes. All three axes use steel ball rolling linear guides, which have large load capacity, wide span, and high precision. The three directions are 45MM heavy load. Other manufacturers' TOM-L850 and above models use linear guides of this specification. The structure and overall dimensions are compact and reasonable. The spindle is driven by a servo motor through a synchronous belt. It can achieve one-time clamping for various complex parts such as discs, plates, shells, cams, and molds, and can complete multiple processes such as drilling, milling, boring, expanding, reaming, and rigid tapping. It is suitable for the production of multi-variety and small to medium batch products and can meet the processing requirements for complex and high-precision parts. It can be equipped with a fourth rotary axis to meet the processing requirements for special parts.
II. Main structural features
1. The main basic parts such as the base, slide, worktable, column, and spindle box are made of HT300 cast iron. The base has a box-type structure, and the compact and reasonable symmetrical rib structure ensures high rigidity and anti-bending and shock absorption performance of the basic parts. The A -type bridge-span column and the internal grid-shaped ribs effectively ensure the rigidity and precision during powerful cutting of the Z axis. The basic parts are made by resin sand molding and have undergone aging treatment, which provides a guarantee for the long-term stability of the machine tool's performance.
2. The X , Y , and Z -direction guides are all from Taiwan HIWIN The heavy-duty 45# linear ball guide rails of the company have characteristics such as high speed, high rigidity, low friction, low noise, and low temperature rise change. When combined with automatic forced lubrication, they can improve the accuracy and service life of the machine tool;
3、 A counterweight block is added in the Z direction for balance, ensuring smooth and stable movement of the spindle box; The drive motor in the Z direction is equipped with a power-off braking device;
4、 The feed in the three directions of X , Y , and Z uses high-precision and high-strength internal circulation double-nut preloaded large-lead ball screws, with a high feed speed; The drive motor is directly connected to the screw through an elastic coupling. The feed servo motor directly transmits power to the high-precision ball screw without backlash, ensuring the positioning accuracy and synchronization of the machine tool;
5、 A high-speed, high-precision, and high-rigidity spindle unit is adopted, with strong axial and radial load-bearing capacity, and the rotational speed can reach 8000rpm ;
6、 The spindle adopts a central air-blowing structure. When the spindle releases the tool, high-pressure gas in the center is quickly used to clean the inner taper of the spindle, ensuring the accuracy and service life of tool clamping;
7、 Protective devices are adopted for the guide rails and screws in the three directions of X , Y , and Z , ensuring the cleanliness of the screws and guide rails, and ensuring the transmission, motion accuracy, and service life of the machine tool;
8、 The external protection of the machine tool adopts a full-protection structure design, which is convenient to operate, safe and reliable, and elegant in appearance;
9、 It adopts a reliable centralized automatic lubrication device, which can automatically lubricate each lubrication point of the machine tool intermittently at regular time and in fixed quantity. The lubrication time can be adjusted according to the working conditions;
10、 It adopts a tool magazine with 20 tools in the turret type (standard configuration) or 24 tools in the disc type (optional) produced by a professional manufacturer in Taiwan. The tool change is accurate, the time is short, and the efficiency is high. After millions of operation tests, it meets the reliability requirements. It is equipped with a damping structure, which can reduce the impact during movement and ensure the service life of the tool magazine. It is pneumatically driven, easy to use, and can change tools through the shortest path;
11、 It adopts an oil-water separation device, which can separate most of the collected lubricating oil from the coolant, prevent the rapid deterioration of the coolant, and is beneficial to environmental protection;
12、 The operating system of the machine tool is designed based on the principle of ergonomics. The operation box is independently designed and can rotate by itself, which is convenient for operation.
III、 Main technical parameters
1、 Main technical parameters
Stroke
Stroke X axis : |
1000mm |
Y axis : |
510mm |
Z axis : |
560mm |
Distance from the spindle end face to the worktable surface : |
190 - 750mm |
Distance from the spindle center to the column guide surface : |
530mm |
Workbench
Workbench surface size |
1100×450mm |
Load-bearing |
500kg |
T -slot width |
18 |
T -slot quantity |
3 |
Spindle
Taper specification |
BT40 |
Spindle speed (optional) |
8000 |
Spindle motor |
7.5kw |
Tool
Tool diameter (adjacent space): φ 80/ φ 150mm
Tool length: 300mm
Tool weight: 6kg
Rapid displacement
X 、Y-axis rapid movement rate |
20000mm |
Z -axis rapid movement rate |
15000mm |
Cutting feed rate |
1-10000mm/min |
Accuracy
Positioning accuracy |
±0.008mm |
Repeat positioning accuracy |
±0.003/300mm |
2、 CNC Control system
The system has perfect and reliable interlocking, safety protection and fault diagnosis alarm functions, and is equipped with Standard and Ethernet communication interface, which can perform program control and storage with a computer, and can achieve DNC machining (there are differences depending on the system).
● Motor
X/Y/Z Axis AC servo motor ( Torque N.m 15/15/15 )
3、 Power supply device
Power supply form Three-phase AC 380V ± 10% 50Hz ± 10%
Power consumption capacity 18KVA
4、 Cooling system
Water tank volume: 140L
Cooling pump power: 770W
Cooling pump flow rate: 67L/min
Rated head: 16m
5、 Air source
Operating air pressure: 0.6MPa
6、 Machine tool overall dimensions and weight
Machine tool overall dimensions (depth × width × height) : 3100×2400×2700mm
Approximate weight of the machine tool : 6000Kg
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