GE IC695CPE305 High-performance programmable automation controller

IC695CPE305 is a high-performance programmable automation controller (PAC) manufactured by GE Fanuc Automation, belonging to the PACSystems RX3i series. The following is a detailed introduction to it:

• Part Number: IC695CPE305

• User Memory: 6MB

• I/O Capability: Supports 32k bits of discrete I/O and 32k words of analog I/O.

• Redundancy Support: Supports Media Redundancy Protocol (MRP), requiring collaboration with PNC001.

• Ethernet Ports: Equipped with 2 ports as a 2-port switch, supporting 10/100/1000M speeds.

• Ethernet Protocols: Supports SRTP client/server, Modbus TCP/IP, OPC UA, EGD, PROFINET, DNP3 power station, IEC-61850 client, IEC-104 server, HART Passthrough, and other protocols.

• Serial Protocols: Supports ASCII serial protocol and Modbus/RTU.

• Remote I/O Devices: Can support 255 simplex devices, requiring PNC001.

• USB Interface: 1 USB-A 2.0 interface.

• Operating Environment: Working temperature ranges from 0 to 60°C.

• Certifications: Passed UKCA, UL, cUL, RoHS, CCC, FCC, Reach, UL HazLoc C1D2, ATEX Zone 2, etc., and also has maritime certifications such as ABS, BV, LRDNV GL.

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• Powerful Processing Capability: Equipped with a 1.1GHz high-performance processor, it can quickly handle various complex logic operations and data processing tasks, providing strong support for high-speed industrial control. Its Boolean instruction scan speed reaches 0.072ms/k, meeting the requirements of control scenarios with high real-time performance.

• Ample Storage Capacity: Equipped with 5MB of RAM and 5MB of non-volatile user memory, it can store a large number of user programs and data, satisfying the needs of writing complex programs and storing massive real-time data.

• Rich Communication Interfaces:

• Ethernet Port: Comes with 1 Ethernet port supporting 10/100Mbps communication rates and multiple Ethernet protocols such as SRTP, EGD, Modbus TCP, etc. It can easily communicate with programming workstations, HMIs, SCADA systems, etc., to achieve high-speed data transmission and remote access. It should be noted that this Ethernet port does not support setting a temporary IP in ME programming software. The factory default IP is 192.168.0.100, which is only valid for the first communication and will become invalid after modifying hardware configurations.

• Serial Port: Features 1 RJ25/RJ232 communication port for communicating with programming software to upload and download programs. Using the IC695CBL316 link cable, it can communicate with the computer's 232 port.

• USB Interface: Equipped with 1 USB 2.0 interface, mainly used for program transfer with mobile storage devices. It can download programs from mobile storage devices to the controller and upload programs from the CPU to mobile storage devices, facilitating program backup and transfer.

• Good Expandability: Supports multiple expansion modules, can connect various sensors, actuators, and other devices through optocoupler I/O interfaces, and the number of input/output terminals can be flexibly configured according to actual application requirements, meeting the needs of automation control projects with different scales and complexities.

• Security Protection Functions: Supports security mechanisms such as 4-level passwords and OEM password protection, and can also lock program blocks for View and Edit. In the future, it may support configurable memory write protection and other functions, effectively protecting the security of programs and data and preventing unauthorized access and modification.

• High-Reliability Design: Its hardware design complies with relevant industrial standards, has certain anti-interference capabilities, and can operate stably in harsh industrial environments. Meanwhile, through redundant technologies, etc., the system reliability can be further improved to ensure the continuity of control tasks.

• Support for Multiple Protocols: In addition to the aforementioned Ethernet and serial protocols, it also supports multiple protocols such as PROFINET, OPC UA, DNP3 power station, IEC-61850 client, IEC-104 server, etc., enabling integration with devices from different manufacturers and facilitating the construction of complex industrial automation systems.

• Industrial Automation Field: In the roasting workshop of Xinjiang Production and Construction Corps Sixth Division Carbon Co., Ltd., IC695CPE305 is used to achieve unmanned and digital management of multifunctional cranes. The system installs laser ranging at the extension of the original fixture lifting rod to detect the height change of the lifting rod during fixture movement, thereby calculating the fixture opening. At the same time, it uses a 2D laser scanner installed on the crane to realize the identification and positioning of roasting material ports. Through these configurations, the unmanned level of the crane has been significantly improved, which not only enhances the work efficiency of the roasting multifunctional overhead crane but also ensures operational safety. It realizes that one person can control multiple cranes simultaneously, effectively saving human resources.

• Process Control Field: In some chemical production enterprises, IC695CPE305 can be used for real-time monitoring and precise adjustment of various parameters in the production process. For example, it real-timely collects parameters such as temperature, pressure, and liquid level in the reactor, and according to preset technological parameters, precisely adjusts reaction conditions by controlling the opening of valves, the rotation speed of pumps, and other actuators to ensure that chemical reactions proceed in a suitable environment, guaranteeing the stability of product quality and the safety of the production process.

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• Energy Management Field: In wind farms, IC695CPE305 can be applied to the logic control of converters. It can real-timely collect various operating data of wind turbines, such as wind speed, wind direction, generator speed, output voltage, current, etc., and precisely control the converter based on these data to achieve maximum power point tracking, improving the utilization efficiency of wind energy. At the same time, it ensures that the power quality output by wind turbines meets the requirements of the power grid, guaranteeing the stable operation of the wind farm.

• Robot Control Field: In some automated production lines, IC695CPE305 can serve as the core of the robot control system. For example, in the assembly production line of electronic components, it can precisely control the movement of the robot's arm, accurately grasp, transport, and assemble electronic components according to preset programs, ensuring the accuracy and efficiency of assembly. Through cooperation with the vision system, it can also real-timely adjust the position and posture of components, improving the flexibility and adaptability of production.

• Building Automation Field: In large commercial buildings, IC695CPE305 can be used to achieve intelligent control of various devices in the building. For example, it controls the air conditioning system, automatically adjusts the operation mode and cooling/heating power of the air conditioner according to environmental parameters such as indoor and outdoor temperature and humidity, achieving energy-saving effects while ensuring indoor comfort. At the same time, it can also control the lighting system, automatically adjust the brightness and switch of lights according to different time periods, light intensity, and room usage, achieving energy-saving and convenient use.

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