1-8 Tons Small Tire Pyrolysis Reactor Furnace For Oil Carbon Black Steel

1-8 Tons Small Tire Pyrolysis Reactor Furnace For Oil Carbon Black Steel

Waste tyre pyrolysis plant adopt the latest pyrolysis technology. It can process the waste tyres or plastics with high temperature in a oxygen-free condition. Through the pyrolysis process, you can get fuel oil, carbon black, steel wire and combustible gas from waste tyres, or get fuel oil, carbon black and combustible gas from waste plastic. The whole process is safe and environmentally friendly. Our pyrolysis plant have two types: continuous and batch pyrolysis machine

Input raw mateiral

The waste pyrolysis plant can process various kinds of waste plastic including pp, pe, ps, abs, rubber products,tires to fuel oil, carbon black, steel wire.

Output product from the waste pyrolysis plant

From waste tire pyrolysis plant, 4 kinds of products can be obtained: fuel oil, carbon black, steel wire, and incondensable gas. Fuel oil is widely used in industries, such as steel factory, heavy oil generator, cement factory, and boiler heating etc. Carbon black can be made into pellets for making new rubber products. Steel wire could be sold to the recycle station or steel mill for remelting. The incondensable gas is recycled to heat the pyrolysis reactor, saving energy.

Technical Parameters

3D Flow Chart of Tyre Pyrolysis Plant

Working process of waste tyre  pyrolysis plant 

2) Heating: It takes about 10 hours. Generally, when it is heated to 2 hours, oil and gas will be generated;

3) Cooling: Oil and gas are condensed into oil through a cooling system;

4) Tail gas recovery and utilization: In the process of heating and cracking, in addition to oil and gas, some flammable but non-condensable gases are also generated. We call it "tail gas". This gas can be directly recycled for heating and cracking the reactor to save Fuel, can also be used to generate electricity or burn to provide a heat source;

5) Carbon black and steel wire slag removal: When the cracking process is over and oil and gas are discharged, the remaining materials in the reactor need to be discharged to carry out a new cracking process. These residual materials mainly include carbon black steel wires used to make tires.

Advantage
Safety: Alarm , auto pressure releasing device , and anti back fire device , vacuum pump to ensure the machine working smoothly.

Oil water separator: Its water sealing design ensures that oil and gas are separated and combustible gas can not return into the reactor.

Energy saving

The inner reactor body and outside insulation cover have good airtightness,avoding heating loss and saving fuel.

The combustible gas below C4(oil and gas that cannot be further cooled down into fuel oil under normal temperature and pressure)will be recycled to furnace for heating the reactor,maximizing resource utilization.

The cooling water adopts circulating mode,which is pollution-free,no discharging,and recyclable.

High efficiency discharging :Adopt screw converyor discharging device , discharge carbon black in sealed condition , no pollution and save labour and time .

Integrated condensing device:All of the condensing parts have been installed together before delivery from factory , save installation time and ensure welding quality

Auto feeder machine to feed raw material automatically , save labour and time.

Motor: All of the motors can be customized.

The cover area of waste tyre pyrolysis plant

The machine itself cover 300-400 square meters(length 20-30M ; Width 15M)

Add raw material stay, carbon black stay, big oil tank zone ,workers rest room and simple office.

At least 600-800square meters

Sucessful case