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10Ton Per Day Automatic Pyrolysis Machine For Waste Tyre To Oil
Waste tyre pyrolysis plant extract fuel oil from waste (waste tires, rubbers, plastics, soles, life garbage, cable skin and so on ) from waste rubber to energy, pyrolysis machine. seperating crude carbon black, steel wires. the sync gas produced can also be recycled to use as fuel to heat reactor.
Technical Parameters
| capacity | 5tons/batch, 6tons/batch, 8tons/batch, 10tons/batch, 12tons/batch |
| reactor material | Q245R /Q345R steel boiler plate |
| thickness | 14.35mm , 16.45mm, 18.45mm, |
| weight | 30-40tons |
| working power | 15-30KW (as different design and capacity) |
| space cover | 250-300 square meters(L*W*H= 25-30M*10M*6M) |
| Labor need | 3-4 |
| processing time | loading 2 hours, processing 8 hours, discharge carbon and steel 1 hour. |
3D Flow Chart of Pyrolysis Plant
How to Convert Waste Tyres into Fuel Oil through Pyrolysis Process ?
1. Put pre- processed tyres into the reactor by full-automatic feeding machine(taking the fully continuous tyre pyrolysis plant for example) after they are delivered into stock bin by conveyor belt. Total quantity shall be controlled under 2/3 of reactor for rotating more smoothly. Then close the feeding door and open the heating system.
2. From 100 degree to degree is the preliminary stage , and the oil gas shall be released at 200 degree. From 280 degree to 350 degree is the top output rate interval. Oil gas will be collected into manifold, and the heavy particles and oil will be gathered and liquefied in center of manifold and drop down into the heavy pyrolysis oil tank. The lighter gas will rise up to the multi-functional oil condensers, then be liquefied into oil and stored in the oil tank. The incondensable gas through desulfuration and de-dusting by hydroseal will be led to the furnace for heating.
3. Cool down the reactor after the pyrolysis process. The carbon black will be discharged when the temperature reaches between 50 degrees and 70 degrees. The end products you can get from the waste tyre to oil process are tyre pyrolysis oil, carbon black, steel wire and combustible gas.
Main Features for tyre pyrolysis plant
1. High Oil Yield. Generally speaking, the oil yield of rate our tyre to oil plant can reach 45%-50% for the big waste tyres. For the small waste tyres, the oil yield rate can be 35%-40%. The oil yield rate may be the most important factor when you choose a waste tyre pyrolysis oil plant. In addition, ou plant uses the rotary condenser, which can promote oil yield and make it convenient to maintain the plant.
2. Longer service life. The new heating structure is unique in the market, which combines the advantage of directly heating and hot-wind heating. Thus the new hating system can increases heating speed and prolong the service life of the plant. At the same time , it can aslo improve production efficiency and reduce production cost.
3. Safety guarantee. The whole tyre to oil pyrolysis process needs high temperature. Thanks to the casing outside of reactor, the high temperature will not cause harm to the people around the plant.
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