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Help Center5-20T/D Waste Plastic Tyre Pyrolysis Plant For Fuel Oil
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5-20T/D Waste Plastic Tyre Pyrolysis Plant For Fuel Oil
Waste tyre pyrolysis plant extract fuel oil from waste (waste tires, rubbers, plastics, soles, life garbage, cable skin and so on ) from waste rubber to energy, pyrolysis machine. seperating crude carbon black, steel wires. the sync gas produced can also be recycled to use as fuel to heat reactor.
Technical Parameters
| capacity | 5tons/batch, 6tons/batch, 8tons/batch, 10tons/batch, 12tons/batch |
| reactor material | Q245R /Q345R steel boiler plate |
| thickness | 14.35mm , 16.45mm, 18.45mm, |
| weight | 30-40tons |
| working power | 15-30KW (as different design and capacity) |
| space cover | 250-300 square meters(L*W*H= 25-30M*10M*6M) |
| Labor need | 3-4 |
| processing time | loading 2 hours, processing 8 hours, discharge carbon and steel 1 hour. |
3D Flow Chart of Pyrolysis Plant
Many waste plastics in our lives can use waste plastic pyrolysis plant to obtain fuel oil and carbon black, and most plastics have a higher oil yield than waste tires. How to Convert Waste Tyres into Fuel Oil through Pyrolysis Process ?
Production Process
Step 1: Feeding (2 hours). Feed tyres into reactor manually or with auto feeder;
Step 2: Preheating (2-4hours). Tyres gradually melts under high temperature and oil gas comes out;
Step 3: Oil producing peak (8-10 hours). Oil gas goes through the cooling system and is cooled down into liquid fuel oil; some oil gas that cannot be further cooled down into liquid fuel oil under common temperature and common pressure ("syngas") will be recycled to furnace for heating, saving your fuel;
Step 4: Cooling (4 hours). After the oil processing process is completed, leave the plant for cooling.
Step 5: Carbon black discharging (1-2 hours). Use a fully-sealed carbon black discharging system to discharge carbon black.
Step 6: Pulling out steel wire (0.5h).
Advantage
Reactor
1. The gear can be seperated from reactor, instead of welding on reactor. So it will not be destroyed by cycling heating.
and very easily to be re-placed
2. The reactor is supported in a centre line by rollers. It will remain stable while running.
3. Auto-welding, both inside and outside.
4. Made by special boiler plate Q245R/ Q345R. Security and long service life.
5. Made by rock wool insulation board. Save fuel and ensure heating effect.
Auto-feeder(optional device)
1. 50 ton hydraulic pressure help feeding more raw materials.
2. The diameter is 1.4m. It can feed all kinds of raw materials, including plastic, packages of plastic, truck tire,
car tire, or tire pieces after cutting.
3. Save labor, save time.
4. After finishing production it can feed raw material instead of waiting the reactor to be cooled.
Auto-feeder(optional device)
1. Water from raw material will be separated here.
2. Water sealing design prevent tempering. Ensure saftety.
3. Heavy oil will be collected here.
Cooling system
1. Coil pipe cooling system : there are 22-30 pipes lied in the water pond,each pipe 6 meters long, oil gas can be cooled in
larger area and longer time,thus get higher oil yield .
2. Vertical condensrs : we supply 4 cndensors, each has 44 pipes inside the condensors. Save land and looks more neat and beautiful.
Anti-back fire device
1. Little residual gas can not be cooled. It will recycle these gas to furnace burned to heat the reactor.
2. Water sealing disign will prevent tempering. Ensure safety.
Double dust removal device
1. Dispose of flue gas caused by heating reactor using coal, wood, oil or natual gas.
2. Environment protection.
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