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Help CenterDisc Filter Sector Plate for Copper Ore Mineral Processing Dewatering, 304 Stainless Steel
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Anping County Boli Hardware Wiremesh Products Factory, established in 1998, is a professional manufacturer specializing in high-quality filtration components. Our Disc Filter Sector Plate for Copper Ore Mineral Processing Dewatering, 304 Stainless Steel is engineered to deliver exceptional performance in solid-liquid separation, ensuring maximum recovery of valuable minerals. With over two decades of experience and an annual export value of US$5-10 million, we provide reliable solutions for the global mining industry.
This sector plate is a critical component of disc vacuum filters, widely used in copper ore concentrate dewatering. Manufactured from premium 304 stainless steel, it offers excellent corrosion resistance and mechanical strength, even under harsh operating conditions. The precision-welded structure ensures uniform filtration and long service life, reducing downtime and maintenance costs for your mining operations.
Key Features & Benefits:
- Premium 304 Stainless Steel: Resists rust, acid, and alkali, ideal for copper ore slurry with high moisture and corrosive chemicals.
- Precision TIG Welding: Smooth weld seams without burrs, preventing cake adhesion and ensuring efficient cake discharge.
- Customizable Design: Available in various diameters, thicknesses, and hole patterns to match your specific filter disc specifications.
- High Filtration Efficiency: Optimized slot openings and drainage channels maximize dewatering rate and reduce residual moisture in concentrate.
- Durable Construction: Reinforced ribs and sturdy frame withstand high vacuum pressure and mechanical stress during operation.
- Easy Installation: Designed for quick replacement with standard mounting holes and bolts, minimizing downtime.
- Cost-Effective Solution: Longer service life than plastic or rubber alternatives, lowering total cost of ownership.
Technical Specifications (Typical Parameters):
| Parameter | Value |
| Material Grade | 304 Stainless Steel (SUS304) |
| Thickness | 1.5mm / 2.0mm / 2.5mm / 3.0mm (custom available) |
| Diameter | 800mm / 1200mm / 1500mm / 2000mm (or as per drawing) |
| Slot Opening | 0.3mm – 1.0mm (customizable) |
| Open Area Ratio | ≥ 40% (depends on design) |
| Working Temperature | -20°C to 120°C |
| Surface Treatment | Pickling & Passivation / Polishing |
| Weight | Approx. 8 – 25 kg per piece (depends on size) |
Detailed Product Advantages:
- Corrosion Resistance: 304 stainless steel withstands the acidic and abrasive nature of copper ore slurry, preventing pitting and crevice corrosion.
- Structural Integrity: The sector plate is reinforced with longitudinal and transverse ribs, ensuring flatness and rigidity under vacuum conditions.
- Consistent Filtration: Precision punched or laser-cut slots provide uniform distribution of slurry, leading to even cake formation and lower moisture content.
- Compatibility: Fits most standard disc filter machines from leading brands (e.g., Outotec, Eimco, Andritz, etc.) – please provide your machine model for precise matching.
- Low Maintenance: Smooth surface resists clogging; easy to clean with water spray or backwashing.
- Environmentally Friendly: Reusable and recyclable, reducing waste compared to disposable filter media.
As a manufacturer with over 20 years of expertise, we have supplied disc filter sector plates to mining operations across North America, South America, Europe, Africa, and Asia. Our factory in Hengshui, Hebei, China, is equipped with advanced CNC punching, laser cutting, and welding machines, ensuring consistent quality and fast delivery. With an annual export value of US$5-10 million, we are a trusted partner for copper mines, mineral processing plants, and EPC contractors.
We offer flexible shipping options from major ports including Tianjin, Qingdao, Shanghai, and Foshan. Each sector plate is individually packed in wooden cases or steel frames to prevent damage during transit. We also provide free samples for quality evaluation (shipping cost collect).
Frequently Asked Questions (FAQ):
-
Q: Why choose 304 stainless steel over other materials?
A: 304 stainless steel offers excellent corrosion resistance, high strength, and long service life in copper ore slurry environments. It is cost-effective compared to 316L while providing sufficient durability for most dewatering applications. -
Q: Can you customize the sector plate dimensions?
A: Yes, we can produce any size according to your drawings or sample. Please provide the outer diameter, inner diameter, thickness, slot pattern, and mounting hole positions. -
Q: What is the typical lead time?
A: For standard sizes, lead time is 15-20 days. For customized orders, 25-30 days depending on quantity and complexity. -
Q: How do I install the sector plate on my disc filter?
A: The sector plate is designed with bolt holes that match standard filter disc frames. Simply remove the old plate, clean the support, and bolt the new one in place. A detailed installation guide is provided. -
Q: What is the maximum working temperature?
A: Our sector plates can operate continuously at temperatures up to 120°C. For higher temperature applications, please consult our technical team. -
Q: Do you offer testing or certification?
A: We perform strict quality control including material certificate, dimensional inspection, and pressure test. Special certifications can be arranged upon request. -
Q: How do I maintain the sector plate?
A: Regular cleaning with high-pressure water or compressed air is recommended. Avoid using sharp tools that may scratch the surface. Inspect welds and edges periodically for wear. -
Q: What is the minimum order quantity?
A: MOQ is 10 pieces for standard sizes, but we also accept small trial orders for new customers.
Trust Anping County Boli Hardware Wiremesh Products Factory – your reliable partner in mineral processing filtration. With a dedicated R&D team, strict quality management, and global logistics network, we ensure that every disc filter sector plate meets the highest standards. Contact us today for a quotation or technical consultation!
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