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Help Center316L Stainless Steel Disc Filter Sector, 0.8MPa Vacuum, 100°C, 3m2 Filtration Area for Ore Processing
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As a leading manufacturer with over two decades of expertise, Anping County Boli Hardware Wiremesh Products Factory is proud to introduce our 316L Stainless Steel Disc Filter Sector designed specifically for ore processing applications. Engineered to withstand rigorous vacuum conditions up to 0.8 MPa and temperatures reaching 100°C, this filter sector delivers reliable and efficient solid-liquid separation in demanding mineral beneficiation environments. Our disc filter sector is crafted from high-grade 316L stainless steel, offering exceptional corrosion resistance and long service life, ensuring your filtration process remains uninterrupted and cost-effective.
The 3 m² filtration area provides ample surface for high-volume filtration, making it ideal for large-scale ore processing operations. Whether you are working with copper, iron, gold, or other mineral slurries, our disc filter sector is built to maximize throughput and minimize downtime. Below you will find detailed specifications and key features that set this product apart.
| Parameter | Specification |
|---|---|
| Material | 316L Stainless Steel (Low Carbon, High Corrosion Resistance) |
| Filtration Area | 3 m² per sector |
| Maximum Vacuum Pressure | 0.8 MPa |
| Operating Temperature | Up to 100°C |
| Application | Ore processing, mineral slurry dewatering |
| Customizable Options | Diameter, thickness, hole pattern, connection type |
Key Features & Benefits:
- Superior Corrosion Resistance: 316L stainless steel contains molybdenum, providing enhanced resistance to chlorides, sulfuric acid, and other corrosive media commonly found in ore processing. This extends the service life of the filter sector and reduces replacement costs.
- High Vacuum Tolerance: Designed to operate at 0.8 MPa vacuum, our disc filter sector maintains structural integrity under extreme suction, ensuring efficient cake formation and dewatering even with fine particle slurries.
- Thermal Stability: Capable of handling process temperatures up to 100°C, the sector remains dimensionally stable and does not warp or degrade, making it suitable for hot slurry filtration.
- Large Filtration Area: With 3 m² per sector, your vacuum disc filter can achieve higher throughput, reducing the number of required sectors and overall system footprint.
- Precision Engineering: Each sector is manufactured using advanced CNC cutting and welding techniques, ensuring uniform hole patterns, smooth edges, and consistent thickness for reliable sealing and filtration performance.
- Easy Maintenance: The modular design allows quick replacement of individual sectors without dismantling the entire filter. Cleaning is straightforward due to the smooth surface finish of 316L stainless steel.
- Customizable Configurations: We offer tailor-made solutions to match your existing disc filter dimensions, hole patterns, and connection types. Simply provide your drawings or specifications, and we will deliver exactly what you need.
How Our Disc Filter Sector Improves Your Ore Processing Efficiency:
In mineral beneficiation, effective dewatering is critical to reduce moisture content in concentrates and tailings. Our 316L stainless steel disc filter sector creates a durable filter medium that resists blinding and clogging, even when handling high-density slurries. The 0.8 MPa vacuum capability ensures rapid moisture removal, leading to drier cake and lower transportation costs. Additionally, the 100°C temperature rating allows integration into hot process streams without performance degradation, making it ideal for flotation concentrates or leach residues.
We understand that consistency and reliability are paramount in continuous mining operations. That is why each sector undergoes rigorous quality control checks, including dimensional inspection, pressure testing, and surface finish verification. Our commitment to quality ensures you receive a product that performs flawlessly shift after shift.
Trustworthy Partnership Backed by Decades of Experience
Anping County Boli Hardware Wiremesh Products Factory has been a trusted name in the wire mesh and filtration industry since 1998. With an annual export value of US$5 million to US$10 million, we serve markets across North America, South America, Europe, Africa, Oceania, and Asia. Our products are shipped from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery to your project site. We have built long-term relationships with clients in the mining and mineral processing sectors by offering competitive pricing, customized solutions, and responsive customer support. When you choose our 316L stainless steel disc filter sector, you are investing in a product that delivers exceptional value and performance. Contact us today to discuss your specific requirements and request a quotation.
Frequently Asked Questions
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Q: What is the typical lead time for a custom disc filter sector?
A: Lead time depends on the complexity of the customization. For standard sizes, we can deliver within 15–20 days after order confirmation. For fully custom designs, please allow 25–35 days. We will provide a specific timeline upon receiving your drawings. -
Q: Can I order a sample sector to test compatibility with my existing disc filter?
A: Yes, we offer sample sectors for testing. Please contact our sales team with your filter model and dimensions, and we will quote a sample price. The sample cost is usually deducted from the first bulk order. -
Q: What hole patterns are available for the filter sector?
A: We can produce various hole patterns including round, slotted, or custom shapes. The standard hole diameter ranges from 1 mm to 10 mm, with pitch and arrangement customizable. Please specify your requirements. -
Q: Is 316L stainless steel suitable for acidic ore slurries?
A: Yes, 316L is particularly resistant to acidic environments, including sulfuric acid, phosphoric acid, and chloride solutions. It is a preferred choice for many mineral processing applications where corrosion resistance is critical. -
Q: How do I install the disc filter sector? Does it require special tools?
A: Installation is straightforward. Each sector is designed to bolt onto the filter disc using standard flange connections. No special tools are required beyond standard wrenches. We provide installation instructions with each order. -
Q: What is the warranty period for your disc filter sectors?
A: We offer a 12-month warranty against manufacturing defects under normal operating conditions. This covers issues like material flaws, welding defects, or dimensional inaccuracies. Wear and tear from abrasive slurries are not covered, but we can advise on expected lifespan based on your specific application. -
Q: Can you provide a certificate of material (316L) for each batch?
A: Yes, we can provide a mill test certificate for the 316L stainless steel material upon request. This ensures full traceability and compliance with international standards. -
Q: What is the maximum diameter of the disc filter sector you can manufacture?
A: Our manufacturing capabilities allow us to produce sectors with diameters up to 3 meters. For larger sizes, please consult our engineering team to discuss feasibility and lead time.
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