Automatic Disc Filter Sector for Ore Processing Equipment, Wedge Wire, 100 Micron, 1.2m Diameter
Product Spotlights
Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer since 1998, specializing in high-quality filtration solutions. Our Automatic Disc Filter Sector for Ore Processing Equipment is precision-engineered with wedge wire technology, offering 100 micron filtration accuracy and a 1.2m diameter to meet the demanding requirements of mineral processing. With over 20 years of experience, we have supplied this product to markets across North America, South America, Europe, Africa, and Asia, ensuring reliable performance and long service life. This disc filter sector is designed to optimize dewatering, classification, and solid-liquid separation in ore processing, providing consistent results and low maintenance costs.
Product Features & Technical Specifications
- Wedge Wire Construction: Continuous slot design with V-shaped wires ensures non-clogging, high flow rates, and efficient backwashing.
- 100 Micron Precision: Accurate filtration down to 100 microns, ideal for fine particle separation in ore slurries.
- 1.2m Diameter: Standard size compatible with major automatic disc filter systems; customizable upon request.
- Automatic Cleaning Compatible: Designed for use with automatic backwash or scraper systems, reducing downtime.
- High Durability: Made from premium stainless steel 304 or 316L, resistant to corrosion, abrasion, and high pressure.
- Even Flow Distribution: Sector-shaped design ensures uniform filtration across the disc surface.
- Easy Installation: Pre-assembled with mounting adapters for quick replacement in existing equipment.
| Parameter | Specification |
| Material | SS304 / SS316L (optional) |
| Filtration Precision | 100 micron (customizable: 50–500 micron) |
| Outer Diameter | 1.2 m (custom sizes available) |
| Slot Shape | V-shaped wedge wire |
| Open Area | Typically 30%–50% (depends on wire profile) |
| Operating Temperature | Up to 120°C (depending on material) |
| Application | Ore dewatering, tailings processing, coal washing, mineral concentration |
Advantages for Your Business
- Reduced Downtime: Automatic cleaning capability minimizes manual intervention, keeping your production line running.
- Higher Recovery Rate: Precise 100 micron filtration improves the quality of filtered solids and liquids, enhancing overall efficiency.
- Long Service Life: Wedge wire structure withstands abrasive ore particles and high-pressure backwash cycles.
- Cost-Effective: Lower energy consumption compared to alternative filtration methods, and easy replacement of individual sectors.
- Customizable: We can adjust diameter, micron rating, material grade, and mounting design to fit your specific equipment.
Our disc filter sectors are widely used in iron ore, copper, gold, phosphate, and coal processing plants. They are compatible with leading disc filter machines such as those from Outotec, FLSmidth, and other OEMs. Each sector undergoes strict quality control to ensure slot uniformity and structural integrity.
Why Choose Anping Boli?
As a manufacturer with a 25-year track record, we have exported over US$5 million to US$10 million annually to more than 15 countries and regions. Our factory in Hengshui, Hebei, China, is equipped with modern wire mesh weaving and welding machines. We provide not only standard products but also OEM/ODM services. Our team of engineers can assist you in selecting the optimal wedge wire profile and slot size for your ore characteristics.
We are committed to timely delivery via Tianjin, Qingdao, Shanghai, or Foshan ports. Our quality management system ensures consistent product performance. Contact us today for a quotation or technical consultation – we are ready to support your next mining project.
Frequently Asked Questions
-
Q: What materials are available for the disc filter sector?
A: We offer stainless steel 304 and 316L as standard. For highly corrosive environments, 316L is recommended. Other grades like Duplex can be produced upon request. -
Q: Can the micron size be customized?
A: Yes, the filtration precision can be adjusted from 50 to 500 microns depending on your particle size distribution. 100 micron is a common choice for many ore processing applications. -
Q: Is this sector compatible with automatic disc filters from other brands?
A: Our sectors are designed to fit most standard disc filter machines. We can customize the mounting holes, bolt pattern, and sector angle to match your equipment. Please provide your machine model or drawing for a perfect fit. -
Q: How long does the product typically last?
A: Service life depends on the abrasiveness of the slurry and the backwash pressure. Under normal conditions, a wedge wire sector can last 2–5 years. The robust construction and quality materials ensure long-term durability. -
Q: Do you provide samples for testing?
A: Yes, we can provide small samples or a single sector for evaluation. Please contact our sales team with your requirements. -
Q: What is the minimum order quantity (MOQ)?
A: MOQ is typically 10 pieces for standard sizes. For custom specifications, it may vary. We also accept trial orders for low quantities. -
Q: How do you ensure the slot accuracy of 100 microns?
A: We use precision winding machines and laser measurement tools to control the slot width within ±5 microns. Each sector is inspected before packing. -
Q: What is the packaging and shipping method?
A: Sectors are packed in wooden crates or steel frames to prevent deformation during transit. We ship from Tianjin, Qingdao, Shanghai, or Foshan ports via sea freight. Air freight is also available for urgent orders.
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