Filter Sector for Disc Filter in Iron Ore Dewatering, 304SS, 2.0m2 Area, 0.5mm Mesh
Product Spotlights
Anping County Boli Hardware Wiremesh Products Factory, established in 1998 and with an annual export value exceeding US$5 million, is proud to offer our premium Filter Sector for Disc Filter specifically designed for iron ore dewatering. Crafted from high-grade 304 stainless steel, this filter sector delivers a precise 2.0 m² filtration area and a reliable 0.5 mm mesh opening, ensuring efficient separation of fine iron ore particles. Trusted by clients across North America, South America, Eastern Europe, Southeast Asia, and Africa, our filter sector combines durability with consistent performance, making it a preferred choice for mining and mineral processing operations.
Our Disc Filter Sector is engineered to maximize dewatering efficiency in iron ore beneficiation plants. The 304 stainless steel construction provides excellent resistance to corrosion and abrasion, even in harsh slurry environments. Each sector undergoes rigorous quality checks to ensure uniform mesh tension and precise dimensions, which directly translates to longer service life and reduced downtime. With a 2.0 m² filtration area, the sector offers high throughput, while the 0.5 mm mesh opening effectively captures fine particles without clogging.
Key Features & Technical Specifications
- Premium Material: Made of 304 stainless steel, offering superior corrosion resistance in acidic and alkaline slurry conditions.
- Precision Mesh: 0.5 mm aperture ensures accurate particle size classification and high dewatering efficiency.
- Large Filtration Area: 2.0 m² per sector allows for higher processing capacity and reduced number of sectors required per disc.
- Uniform Tension: Advanced weaving technology ensures consistent mesh tension, preventing deformation during operation.
- Easy Installation: Designed to fit standard disc filter frames (available for various OEM models).
- Low Maintenance: Smooth surface minimizes cake adhesion, reducing cleaning frequency.
| Parameter | Value |
|---|---|
| Material | 304 Stainless Steel |
| Filtration Area | 2.0 m² |
| Mesh Opening | 0.5 mm (500 microns) |
| Wire Diameter | Approx. 0.25 mm (customizable) |
| Shape | Sector (fan-shaped) |
| Application | Iron ore dewatering, mineral processing |
| Operating Temperature | Up to 400°C (304SS limit) |
| Weight (approx.) | 3.5 kg per sector (varies with dimensions) |
Why choose our filter sector for your iron ore dewatering process? The precise 0.5 mm mesh ensures that you capture valuable fine iron ore while allowing water and ultrafine gangue to pass through efficiently. This results in higher cake moisture reduction and improved overall plant throughput. The 304 stainless steel material withstands the abrasive nature of iron ore slurry, extending the service life by up to 50% compared to ordinary carbon steel sectors. Additionally, our sectors are designed with reinforced edges to prevent warping under vacuum pressure.
We understand that every disc filter system may have specific requirements. That's why we offer customizable options including different mesh sizes (from 0.1 mm to 2.0 mm), sector dimensions, and connection types. Our engineering team can work with your drawings to produce sectors that perfectly match your existing equipment, reducing installation time and ensuring optimal performance.
Trust & Credibility
As a manufacturer with over 25 years of experience (since 1998), Anping County Boli Hardware Wiremesh Products Factory has supplied millions of filter sectors to clients worldwide. Our annual export value of US$5-10 million reflects the trust placed in us by customers in North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and beyond. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery to your project site.
Every batch of filter sectors is tested for mesh uniformity, dimensional accuracy, and material composition. We provide detailed inspection reports upon request. Our competitive pricing combined with reliable quality has made us a preferred supplier for many leading mining companies. Contact us today to discuss your iron ore dewatering requirements and request a sample or quotation. Let Boli be your partner in efficient mineral processing.
Frequently Asked Questions (FAQ)
-
Q: What is the typical lifespan of this filter sector in iron ore dewatering?
A: Under normal operating conditions, a 304SS filter sector with 0.5mm mesh can last 12-18 months depending on the abrasiveness of the slurry and maintenance practices. Regular cleaning and proper tensioning can extend its life. -
Q: Can I use this sector for other minerals besides iron ore?
A: Yes, the 0.5mm mesh is suitable for dewatering other fine mineral slurries such as copper, gold, zinc, and coal. However, chemical compatibility should be verified for corrosive environments. -
Q: Do you provide custom sizes for non-standard disc filters?
A: Absolutely. We can manufacture sectors according to your drawings or samples. Please provide the outer radius, inner radius, angle, and bolt hole pattern. -
Q: How is the mesh attached to the sector frame?
A: The mesh is mechanically clamped and spot-welded to the stainless steel frame, ensuring a tight fit without loose edges. The frame is reinforced for vacuum stability. -
Q: What is the minimum order quantity (MOQ)?
A: Our MOQ for standard sectors is 10 pieces. For custom designs, MOQ may vary based on complexity. We accept small trial orders for new customers. -
Q: Do you offer any warranty?
A: Yes, we provide a 12-month warranty against manufacturing defects. This covers mesh breakage, frame deformation, and weld failure under normal use. -
Q: Can you supply sectors with different mesh openings (e.g., 0.3mm or 0.8mm)?
A: Yes, we offer a wide range of mesh sizes from 0.1mm to 2.0mm. The 0.5mm is a popular choice for iron ore, but we can produce any specification upon request. -
Q: How do you package the sectors for export?
A: Each sector is individually wrapped in protective film, then packed in wooden crates with foam padding to prevent damage during transit. We follow international export standards.
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