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Help Center304 Stainless Steel Disc Filter Filter Sector for Ore Dressing, 100 Micron Precision, 0.6MPa Pressure
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Anping County Boli Hardware Wiremesh Products Factory (established in 1998) is a professional manufacturer specializing in high-quality wire mesh filters. Our 304 Stainless Steel Disc Filter Sector is designed for demanding ore dressing processes, offering 100 micron precision and a robust 0.6MPa pressure rating. This filter sector is a core component in vacuum disc filters, widely used in mining and mineral processing to separate solids from liquids efficiently. With over two decades of manufacturing experience and an annual export value of US$5-10 million, we ensure every product meets rigorous quality standards.
The disc filter sector is precision-engineered from 304 stainless steel, providing excellent corrosion resistance and durability in harsh slurry environments. Its fine 100-micron mesh effectively captures fine particles while maintaining high throughput, reducing downtime and improving recovery rates. The sector is built to withstand continuous operation under 0.6MPa pressure, making it suitable for both vacuum and pressure filtration systems.
Key Features & Benefits
- Premium Material: 304 stainless steel construction resists rust, corrosion, and wear, extending service life even in acidic or alkaline pulp.
- High Precision Filtration: 100 micron (0.1mm) mesh opening ensures consistent separation of fine solid particles from liquid, improving product quality.
- Pressure Tolerance: Rated for 0.6MPa (6 bar) working pressure, suitable for high-pressure filtration systems without deformation.
- Optimized Design: Sector shape maximizes filtration area while minimizing weight, allowing easy installation and replacement.
- Excellent Flow Rate: The woven wire mesh structure provides high open area, ensuring efficient liquid passage and reducing energy consumption.
- Customizable Options: Available in various sizes, mesh counts, and connection types (bolt or clamp) to fit different filter disc models.
Technical Specifications
| Parameter | Value |
|---|---|
| Material | 304 Stainless Steel (SS304) |
| Filtering Precision | 100 Micron (0.1 mm) |
| Working Pressure | 0.6 MPa (6 bar / 87 psi) |
| Operating Temperature | Up to 200°C (392°F) depending on seal |
| Shape | Sector (Disc sector) |
| Mesh Type | Woven wire mesh, plain or twill weave |
| Connection | Bolt holes or clamp ring (customizable) |
| Standard Size | Diameter: 1000mm, 1200mm, 1500mm (other sizes available) |
Applications
- Ore dressing and mineral processing (iron ore, copper, gold, etc.)
- Dewatering of coal slime, tailings, and concentrates
- Chemical industry solid-liquid separation
- Food processing (e.g., starch, juice) – optional food-grade finish
- Wastewater treatment and sludge dewatering
Why Choose Our Filter Sector?
Our 304 stainless steel disc filter sector offers a perfect balance of precision, durability, and cost-effectiveness. The 100-micron mesh ensures consistent product quality, while the 0.6MPa pressure rating allows operation in demanding conditions. We have served customers across North America, South America, Eastern Europe, Southeast Asia, Africa, and more, shipping from ports like Tianjin, Qingdao, Shanghai, and Foshan.
As a manufacturer with 26 years of experience, we control every step of production – from raw material selection to final inspection. Our factory in Hengshui, Hebei, China, is equipped with advanced weaving machines and testing equipment. We offer free samples for quality evaluation and provide customized sizes to match your existing filter disc. With an annual export value of US$5-10 million, we have a proven track record of reliable delivery and after-sales support.
Contact us today to discuss your requirements. Our team will provide technical guidance and competitive pricing. Whether you need a single sector or bulk orders, we are committed to your satisfaction.
Frequently Asked Questions (FAQ)
-
Q: What is the exact mesh count for 100 micron?
A: 100 micron corresponds to approximately 150 mesh (US standard). The woven wire mesh has a nominal opening of 0.1mm, ensuring precise filtration. -
Q: Can this filter sector be used in acidic environments?
A: Yes, 304 stainless steel offers good resistance to weak acids and alkalis. For highly corrosive media, we recommend 316L stainless steel (available upon request). -
Q: What is the standard lead time?
A: For standard sizes, lead time is 15-20 days after order confirmation. Custom sizes may require 25-30 days depending on complexity. -
Q: How do I install the sector on my disc filter?
A: The sector typically attaches via bolts or a clamp ring. We provide installation instructions and can customize the hole pattern to match your machine. -
Q: Do you provide samples?
A: Yes, we offer free samples for evaluation. The buyer only pays for shipping. Contact us to arrange a sample. -
Q: What is the maximum operating temperature?
A: The stainless steel itself can withstand up to 200°C, but the sealing gasket material may limit the temperature. Standard EPDM gaskets are rated for 120°C. High-temperature options like silicone are available. -
Q: Is the product tested before shipment?
A: Absolutely. Each sector undergoes visual inspection, mesh uniformity check, and pressure testing to ensure it meets specifications. -
Q: Do you offer custom sizes?
A: Yes, we can produce sectors with different diameters, thicknesses, and mesh precisions. Please provide your requirements for a quote.
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