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Help Center304 Stainless Steel Filter Sector for Disc Filter, 2.5m2 Area, 0.5mm Mesh, Ore Dressing Equipment
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As a leading manufacturer with over 25 years of experience, Anping County Boli Hardware Wiremesh Products Factory (established 1998) proudly presents our premium 304 Stainless Steel Filter Sector for Disc Filter, designed specifically for ore dressing applications. With an annual export value of US$5 million to US$10 million and shipments from major ports like Tianjin, Qingdao, Shanghai, and Foshan, we deliver reliable filtration solutions to markets across North America, South America, Europe, Africa, and Asia. This filter sector combines precise engineering with durable 304 stainless steel construction, offering a 2.5m² effective area and 0.5mm mesh to optimize solid-liquid separation in mineral processing.
Our filter sectors are crafted to meet the rigorous demands of ore dressing, ensuring high throughput, low maintenance, and extended service life. The 0.5mm mesh opening provides excellent retention of fine particles while maintaining efficient flow rates, making it ideal for dewatering, thickening, and filtration stages in mining and mineral beneficiation plants.
Key Features & Technical Specifications
- Premium Material: Made from 304 stainless steel, offering excellent corrosion resistance, high strength, and durability in harsh chemical and abrasive environments.
- Large Effective Area: 2.5 m² per sector maximizes filtration capacity, reducing the number of sectors required per disc filter.
- Fine Mesh Opening: 0.5 mm (approx. 35 mesh) ensures precise separation of fine solids, ideal for iron ore, copper, gold, and other mineral slurries.
- Optimized Flow Design: Smooth surface and uniform mesh pattern minimize clogging and promote even cake distribution.
- Customizable Dimensions: Available in various shapes, sizes, and mesh specifications to fit different disc filter models (e.g., 2.5m², 5m², 10m² sectors).
- Easy Installation & Replacement: Standardized mounting holes and lightweight design simplify maintenance and reduce downtime.
- Long Service Life: Robust welding and reinforced edges prevent deformation under high pressure and vacuum conditions.
| Parameter | Value |
|---|---|
| Material Grade | 304 Stainless Steel (UNS S30400) |
| Filter Area per Sector | 2.5 m² |
| Mesh Opening | 0.5 mm (approx. 35 mesh) |
| Wire Diameter | 0.4 mm – 0.6 mm (customizable) |
| Overall Dimensions | Varies by model; typically 600–1200 mm length, 400–800 mm width |
| Max Operating Temperature | Up to 400°C (depending on application) |
| Weight per Sector | Approx. 8–15 kg (depending on size) |
| Applicable Filters | Disc vacuum filters, ceramic disc filters, etc. |
Our filter sectors are manufactured using advanced CNC weaving and welding techniques, ensuring consistent mesh quality and precise dimensional tolerances. Each sector undergoes rigorous quality checks including mesh uniformity, flatness, and pressure resistance tests. The 304 stainless steel construction provides excellent resistance to acidic and alkaline slurries commonly encountered in ore dressing, extending the service life significantly compared to carbon steel or plastic alternatives.
Applications in Ore Dressing
- Dewatering: Efficient removal of water from concentrate and tailings, reducing moisture content for transport and disposal.
- Thickening: Used in thickener underflow filtration to recover valuable solids and recycle water.
- Fine Particle Recovery: 0.5mm mesh captures fine mineral particles (e.g., -200 mesh) that are often lost in conventional screens.
- Iron Ore, Copper, Gold, Lead-Zinc, and other base metal beneficiation plants.
- Non-metallic minerals: Phosphate, potash, fluorspar, etc.
Why Choose Our Filter Sector?
Backed by 25+ years of manufacturing expertise, Anping County Boli Hardware Wiremesh Products Factory has supplied filter sectors to mining companies worldwide. Our annual export value of US$5–10 million demonstrates the trust global customers place in our products. We ship from multiple ports (Tianjin, Qingdao, Shanghai, Foshan) to ensure fast delivery. Our main markets include North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and more.
We offer customizable solutions: if your disc filter requires a different area, mesh size, or shape, we can manufacture according to your drawings or samples. Our team of engineers provides technical support to ensure the perfect fit and optimal performance. With competitive pricing, strict quality control, and responsive after-sales service, we are your reliable partner for filtration equipment.
Contact us today to request a quote or discuss your specific requirements. Let us help you optimize your ore dressing process with high-quality 304 Stainless Steel Filter Sectors.
Frequently Asked Questions (FAQ)
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What is the exact mesh size of the 0.5mm filter sector?
The 0.5mm mesh opening corresponds to approximately 35 mesh (US standard). The wire diameter is typically 0.4–0.6mm, which gives an open area of about 40–50%. This allows efficient filtration of fine solids while maintaining good flow rates. -
Can this filter sector be used in ceramic disc filters?
Yes, our 304 stainless steel filter sector is compatible with many disc filter models, including those with ceramic sectors. However, we recommend confirming the mounting dimensions and vacuum connection interface with our technical team to ensure a proper fit. -
What is the typical lifespan of the filter sector in abrasive ore slurries?
The lifespan depends on factors such as slurry composition, operating pressure, and maintenance. In typical iron ore or copper tailings applications, our 304 stainless steel sectors can last 12–24 months before needing replacement. Regular cleaning and proper handling can extend service life. -
Do you offer custom sizes or shapes?
Absolutely. We can manufacture filter sectors according to your drawings or samples. Customization includes overall dimensions, mesh opening, wire diameter, and even alternative materials like 316 stainless steel or polyurethane coating. Minimum order quantity may apply. -
How are the sectors packaged for export?
Each sector is individually wrapped with protective material, then packed in sturdy wooden crates or pallets to prevent damage during transit. We use export-grade packaging suitable for sea freight to all major ports. -
What is the lead time for a standard order?
For standard 2.5m² sectors with 0.5mm mesh, the lead time is typically 15–25 working days depending on quantity. Custom orders may require 25–35 working days. We can expedite for urgent orders upon request. -
Can you provide samples before bulk order?
Yes, we offer samples (1–2 pieces) for evaluation. The sample cost is usually deducted from the bulk order. Please contact our sales team to arrange sample shipment. -
What payment terms do you accept?
We accept T/T (telegraphic transfer), L/C (letter of credit), and other common trade terms. For new customers, a 30% deposit is required, with the balance paid before shipment. Long-term partners may negotiate more flexible terms.
Anping County Boli Hardware Wiremesh Products Factory – Your Trusted Partner in Filtration Since 1998.
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