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As a leading manufacturer founded in 1998, Anping County Boli Hardware Wiremesh Products Factory specializes in precision ceramic components. Our Zirconia Ceramic Components are engineered with sub-micron roundness accuracy of 0.001mm, backed by comprehensive Mill Test Reports. Each part is produced in our ISO-compliant facility in Hengshui, Hebei, ensuring consistent quality for global markets spanning North America, Europe, and Asia. With annual export value exceeding US$5 million, we deliver reliable solutions for demanding industrial applications.
Key Features & Technical Specifications:
- Ultra-Precision Roundness: Achieve 0.001mm roundness accuracy through advanced grinding and lapping processes, meeting the most stringent requirements for mechanical seals, bearings, and valve components.
- Material Excellence: 100% high-purity zirconia ceramic (ZrO₂) with yttria stabilization, providing exceptional wear resistance, fracture toughness, and thermal stability up to 1000°C.
- Complete Mill Test Report: Every batch includes a detailed report covering dimensional measurements, roundness graphs, material composition, and hardness testing – ensuring full traceability and quality assurance.
- Customizable Dimensions: We offer full customization from 2mm to 200mm outer diameter, with wall thickness as low as 0.5mm. Tolerances can be held to ±0.001mm on critical features.
- Surface Finish Options: Standard surface finish Ra ≤ 0.2μm; optional mirror polish reaching Ra ≤ 0.05μm for optical or sealing applications.
- Wide Application Range: Ideal for use in pump seals, valve seats, fiber optic ferrules, medical implants, cutting tools, and high-temperature insulators.
| Parameter | Value |
|---|---|
| Material | Zirconia Ceramic (ZrO₂, 3Y-TZP) |
| Density | 6.0 g/cm³ |
| Hardness (HV10) | ≥ 1200 |
| Fracture Toughness | ≥ 8 MPa·m¹/² |
| Max Operating Temperature | 1000°C (continuous) |
| Roundness Accuracy | 0.001mm (optional 0.0005mm) |
| Surface Finish (Ra) | ≤ 0.2μm (standard), ≤ 0.05μm (polished) |
Why Choose Our Zirconia Ceramic Components?
• Proven Precision: Our advanced CNC grinding and lapping lines achieve the 0.001mm roundness consistently, validated by high-precision CMM and roundness testers.
• Reliable Delivery: With multiple ports (Tianjin, Qingdao, Shanghai, etc.) and annual export volume of US$5-10 million, we ensure timely shipping to any global destination.
• Cost-Effective Customization: Our in-house tooling and engineering team can produce complex geometries without high mold costs – ideal for low-volume prototypes to mass production.
• Complete Traceability: Each component is marked with a unique batch number; the Mill Test Report includes actual roundness chart, material certification, and dimensional inspection data.
Trust & Credibility: Since 1998, Anping County Boli Hardware Wiremesh Products Factory has served demanding industries worldwide. Our main markets include North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, and the Middle East. We are a manufacturer with direct factory control, eliminating middlemen and ensuring competitive pricing. Every shipment undergoes rigorous final inspection before packing. Our team is ready to provide technical drawings, sample testing, and production timelines within 24 hours. Contact us today to discuss your precision ceramic component requirements and request a free Mill Test Report sample.
Frequently Asked Questions (FAQ):
-
Q1: What is the minimum order quantity (MOQ) for custom zirconia ceramic components?
A: MOQ is 100 pieces for standard sizes; for small prototypes, we accept orders as low as 10 pieces with a small setup fee. -
Q2: Can you achieve 0.001mm roundness on parts larger than 100mm diameter?
A: Yes, our grinding machines can handle parts up to 200mm diameter with the same tolerance. For larger sizes, please consult our engineering team for feasibility. -
Q3: What does the Mill Test Report include?
A: The report includes dimensional measurements (OD, ID, length, roundness), material composition analysis, hardness test results, and a roundness graph. It is provided in PDF format. -
Q4: Is the zirconia material suitable for medical implant applications?
A: Our standard zirconia is 3Y-TZP which is biocompatible and widely used in dental implants and hip joints. However, we recommend confirming specific regulatory requirements with your local authority. -
Q5: How long does it take to produce a custom part?
A: Typical lead time is 15-20 working days for first article, then 10-15 days for repeat orders. Rush orders are available upon request. -
Q6: Do you offer surface coating or metallization?
A: Yes, we can provide optional metallization (e.g., Ti, Mo-Mn) for brazing to metal parts. Please specify your requirements. -
Q7: What is the maximum temperature these components can withstand?
A: Zirconia ceramic can operate continuously at 1000°C and short-term up to 1200°C. Thermal shock resistance is excellent due to low thermal expansion. -
Q8: Can I get a sample before placing a bulk order?
A: Absolutely. We offer sample orders at cost price. The sample will include the same Mill Test Report as production batches.
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