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Zirconia Ceramic Component 300 MPa Bending Strength 2.5 MPa·m^1/2 KIC for Precision Jigs
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Zirconia ceramic component with 300 MPa bending strength and 2.5 MPa·m^1/2 fracture toughness, engineered for precision jigs and fixtures. Offers outstanding wear resistance, thermal stability up to 1000°C, and customizable dimensions (tolerance ±0.01 mm). Manufactured by an experienced factory since 1998, serving global markets with reliable quality and competitive pricing.
Negotiable
MOQ: 1 Piece (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
Zirconia Ceramic (Y-TZP)
Bending Strength:
300 MPa
Fracture Toughness:
2.5 MPa·m^1/2
Payment & Shipping
Payment Methods:
Port of Shipment:
tianjin shanghai qingdao
Delivery Detail:
Delivery time depends on order quantity.
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Material
Zirconia Ceramic (Y-TZP)
Bending Strength
300 MPa
Fracture Toughness
2.5 MPa·m^1/2
Application
Precision Jigs, Fixtures, Tooling
Color
White / Off-white
Surface Finish
Ground / Polished (optional)
Tolerance
Customizable (e.g., ±0.01 mm)
Shape
Customizable per drawing
Hardness
≥ 1200 HV
Operating Temperature
Up to 1000°C (continuous)
With over 25 years of manufacturing excellence, Anping County Boli Hardware Wiremesh Products Factory (established 1998) proudly introduces our premium Zirconia Ceramic Component, designed specifically for precision jigs and fixtures. Engineered to deliver a bending strength of 300 MPa and a fracture toughness of 2.5 MPa·m^1/2, this ceramic component offers superior wear resistance and dimensional stability, making it an ideal choice for demanding industrial applications. Our factory combines advanced sintering technology with strict quality control to ensure consistent performance batch after batch.
Key Features & Technical Specifications
- Material Composition: High-purity Yttria-Stabilized Zirconia (Y-TZP) with fine grain structure for enhanced mechanical properties.
- Exceptional Mechanical Strength: Bending strength of 300 MPa ensures reliable performance under heavy loads and cyclic stresses.
- Fracture Toughness: KIC of 2.5 MPa·m^1/2 provides excellent resistance to crack propagation, extending service life.
- Hardness: Vickers hardness ≥ 1200 HV, offering outstanding scratch and wear resistance.
- Thermal Stability: Withstands continuous operating temperatures up to 1000°C, suitable for high-temperature jig applications.
- Dimensional Precision: Customizable tolerances down to ±0.01 mm, ensuring perfect fit in complex assembly lines.
- Surface Finish Options: Available in as-sintered, ground, or polished finishes to meet specific friction or aesthetic requirements.
- Chemical Inertness: Resistant to most acids, alkalis, and solvents, ideal for corrosive environments.
Typical Parameters (Table)
| Property | Value | Unit |
| Bending Strength | 300 | MPa |
| Fracture Toughness (KIC) | 2.5 | MPa·m^1/2 |
| Vickers Hardness | ≥ 1200 | HV |
| Density | ≥ 6.0 | g/cm³ |
| Maximum Operating Temperature | 1000 | °C |
| Thermal Expansion Coefficient | 10.5 × 10⁻⁶ | /°C (20–1000°C) |
Benefits for Precision Jig Applications
- Reduced Downtime: The high wear resistance and toughness minimize part replacement frequency, improving production line efficiency.
- Enhanced Accuracy: Low thermal expansion and high rigidity maintain precise positioning even under temperature fluctuations.
- Lightweight: Compared to metal jigs, ceramic components are lighter, reducing inertia and enabling faster cycle times.
- Non-Magnetic & Non-Conductive: Ideal for electronics manufacturing and sensitive assembly environments.
- Corrosion-Free: Eliminates rust and contamination risks in wet or chemical processes.
As a manufacturer with an annual export value of US$5–10 million, we ship our ceramic components to major markets across North America, South America, Europe, Asia, and Oceania. Our experienced team works closely with clients to produce custom shapes and sizes, ensuring each component meets exact application requirements. Whether you need a standard jig or a complex multi-feature fixture, we provide rapid prototyping and volume production with consistent quality.
Frequently Asked Questions (FAQ)
-
Q: What is the typical lead time for custom zirconia ceramic jigs?
A: Lead time depends on complexity and quantity. Standard custom parts can be delivered within 15–25 working days after drawing approval. Rush orders are available upon request. -
Q: Can you produce components with complex internal geometries or holes?
A: Yes, we use advanced CNC machining and green-state forming to create intricate shapes, including threaded holes, slots, and undercuts. Tolerances of ±0.01 mm are achievable. -
Q: Is the material suitable for FDA or food contact applications?
A: Zirconia is chemically inert and biocompatible. While we do not hold specific certifications, the material itself is commonly used in medical and food processing equipment. Please contact us for compliance documentation. -
Q: What surface finishes are available?
A: We offer as-sintered, ground, lapped, and polished finishes. The polished surface can achieve Ra -
Q: How do I ensure the jig will not crack under thermal shock?
A: Our zirconia grade has excellent thermal shock resistance due to its fine grain structure. For applications with rapid temperature changes, we recommend controlled heating/cooling rates. We can also provide design recommendations to minimize stress concentrations. -
Q: What is the minimum order quantity?
A: MOQ is typically 100 pieces for standard sizes, but lower quantities are possible for prototypes or special orders. Custom large parts may have different MOQs. -
Q: Do you offer free samples for testing?
A: Yes, we can provide sample pieces (up to 2–3 parts) for evaluation. The buyer covers shipping costs. Samples are taken from regular production batches to ensure representative quality. -
Q: How do you package the ceramic parts to prevent damage during shipping?
A: Each component is individually wrapped in foam or bubble wrap, then packed in sturdy cartons with internal dividers. For fragile jigs, we use custom wooden crates. We ship via reliable carriers from Tianjin, Qingdao, Shanghai, or Foshan ports.
With a factory established in 1998 and a strong export track record, Anping County Boli Hardware Wiremesh Products Factory is your reliable partner for high-performance zirconia ceramic components. Our commitment to quality, competitive pricing, and on-time delivery has earned us trust from clients in over 15 countries. Contact us today to discuss your precision jig requirements and let us engineer a durable solution that boosts your production efficiency.
Send Inquiry to This Supplier
Mr. Geng Xiaozhong
Sales Manager
2Yrs
Hengshui, Hebei, China
2Yrs
Business Type
Manufacturer
Year Established
1998
Annual Export Value
US$5 Million - US$10 Million
Port of Shipment
Tianjin, Qingdao, qingdao, shanghai, foshan
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