Horizontal Automatic Drain Steam Water Pipeline Gas‑Liquid Separator
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Brand: MTModel: ZKQF‑DWorking Principle: Interception, collision and gravity separationEquipment Function: Water and dust removal for vacuum systemStructure Style: HorizontalDesign Pressure: ‑0.1~0 MPaApplicable Temperature: 10‑300℃Main Material: Q235B, 304, 316LConnection Type: FlangeControl Mode: AutomaticOutlet Gas Dryness: Over 99%Permitted Drainage Temperature: Below 60℃Drainage Mode: Forced drainage with FPB filtrate pump, self‑priming pump, negative‑pressure resistant pumpApplication RangeWater and dust removal behind maglev vacuum pumps in aluminum factories;Dehydration for exhaust of screw vacuum pumps in papermaking industry;Vacuum‑pump dehydration on gypsum production lines of steel mills and power plants.
This equipment is mainly installed upstream of vacuum pumps and maglev blowers to remove moisture and liquid droplets entrained in gas. It integrates multiple separation mechanisms including baffle‑impact, gravity sedimentation and deflector separation. Developed to tackle tough gas‑liquid separation challenges under negative‑pressure vacuum conditions, it is widely deployed in negative‑pressure cleaning pipelines and suction pipelines.
Considering the difficulty of draining water under vacuum and the impracticality of shutdown‑based drainage, the device converts negative‑pressure drainage into positive‑pressure drainage via electric and pneumatic controls, enabling continuous operation of the vacuum system without shutdown.
After gas flows into the separation tank, it goes through velocity reduction, collision, coalescence and sedimentation. The sudden expansion of the internal chamber slows down the gas flow, causing partial droplets to settle under gravity. Suspended droplets carry considerable mass and inertia. When the airflow hits baffles and changes direction, dry gas flows past the barriers while droplets strike and adhere to the baffles. With kinetic energy dissipated, most droplets coalesce and fall to the separator bottom. Baffles arranged at the inlet and outlet intercept and merge liquid droplets for bottom‑side sedimentation.
The horizontal separator consists of a main separation chamber and a water collector. The upper‑section separator concentrates water to the bottom via deceleration, impact, coalescence and sedimentation, and the collected water flows into the water collector. A pneumatic valve connects the two chambers. Water drainage is realized by the electric control box that switches the pneumatic valves while the unit stays online. Guided by liquid‑level feedback or timed cycles, the isolating valve closes to cut off negative‑pressure influence. Positive‑pressure gas is then fed into the water collector and the drain valve opens to discharge accumulated water. All valves will automatically reset afterwards, reconnecting the water collector to the separator for ongoing moisture collection.
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