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Help CenterPrinter Toner Membrane Separation Equipment
Product Spotlights
Precise Particle Grading, Optimize Toner Performance
Physical Separation, No Secondary Pollution to Toner
Efficient Treatment of Production Wastewater, Realize Green Production
Adapt to High-Solid-Content Feed Liquid, Stable Continuous Production
Low Energy Consumption & Significant Cost Reduction
Modular Integration, Flexible Matching with Production Line
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Our Advantages
Aimed at the core production demands and industry pain points of printer toner powder, the membrane separation system creates high-quality production and environmental protection value for enterprises with targeted technical advantages:
High-Precision Purification, Improve Toner Raw Material Purity
The graded membrane separation process accurately intercepts insoluble impurities, macromolecular colloids and foreign particles in toner raw materials (resin, pigment, wax powder, etc.), with the raw material purity increased by 15%-25% compared with traditional processes, effectively avoiding printing defects such as spots and streaks caused by raw material impurities.Precise Particle Grading, Optimize Toner Performance
Through the precise screening effect of different pore size membrane elements, the equipment realizes the graded refinement of toner particles, ensures the uniform particle size distribution of toner powder, improves its dispersion and transfer performance on the printing drum, and significantly enhances the definition and color rendering of printed products.Physical Separation, No Secondary Pollution to Toner
The whole separation process adopts pure physical pressure-driven screening, without adding any chemical flocculants, precipitants or detergents, avoiding chemical residue in toner raw materials and ensuring the physical and chemical properties of toner powder meet industrial standards.Efficient Treatment of Production Wastewater, Realize Green Production
Targeted at the characteristics of high solid content, high viscosity and complex organic matter in toner production wastewater, the membrane separation process can efficiently remove suspended solids, organic pollutants and colloids in wastewater, with the effluent quality meeting the industrial wastewater discharge standard and even realizing reclaimed water reuse for production, reducing the enterprise's water consumption cost by 30%-40%.Adapt to High-Solid-Content Feed Liquid, Stable Continuous Production
The tubular membrane and disc type flat plate membrane with 5-10mm wide flow channel design are specially adapted to the high-solid-content, high-viscosity material liquid system in toner production, with low pretreatment requirements, strong anti-pollution performance and no easy blockage. The membrane elements support backwashing and online chemical cleaning (CIP), ensuring 24-hour continuous and stable operation of the production line.Low Energy Consumption & Significant Cost Reduction
The energy consumption of the membrane separation system is only 25%-30% of that of traditional separation processes (centrifugation, filtration); the core membrane elements have a service life of more than 4 years, with low operation and maintenance costs. The fully automatic control system reduces manual intervention and further cuts labor costs.Modular Integration, Flexible Matching with Production Line
The system adopts a modular integrated design, which can be flexibly configured according to the production capacity of the toner line and the process requirements of black/color toner. It can be seamlessly connected with the original toner production line without changing the workshop layout, with short construction period and quick effect of transformation and upgrading.
Core Equipment & Key Features
According to the different links of printer toner powder production (raw material purification → particle grading → solid-liquid separation → wastewater treatment), Chlory matches customized core membrane equipment to achieve precise separation, efficient production and green environmental protection:
1. Tubular Ultrafiltration Membrane Equipment (Toner Raw Material Purification)
Filtration Accuracy: 100kDa-30nm
Key Features: High flux, strong anti-pollution, wide flow channel, low energy consumption, industrial-grade corrosion-resistant membrane components
Core Effect: Efficiently remove macromolecular impurities, colloids and insoluble particles in resin/pigment/wax powder raw material liquid of toner, improve the purity of raw materials, and lay a solid foundation for the subsequent granulation and grading of toner powder.
2. Spiral Wound Nanofiltration Membrane Equipment (Toner Particle Fine Grading)
Molecular Weight Cut-Off: 100-1000Da
Key Features: High packing density, precise molecular/particle screening, high permeation flux under low pressure, stable separation performance
Core Effect: Realize precise graded refinement of toner precursor particles, screen out unqualified oversize/undersize particles, optimize the particle size distribution of toner powder, and improve its dispersion and printing performance.
3. Disc Type Flat Plate Membrane Equipment (Solid-Liquid Separation in Toner Production)
Key Features: High backwashing efficiency, suitable for high-solid-content/ high-viscosity material liquid, simple structure, convenient maintenance and cleaning, high solid-liquid separation efficiency
Core Effect: Realize efficient solid-liquid separation of slurry and suspension in the toner granulation and drying links, recover useful solid materials in the production process, and reduce raw material waste.
4. Microfiltration Membrane Equipment (Toner Powder Fine Refinement)
Filtration Accuracy: 0.1-0.45μm
Key Features: High-precision particle screening, industrial-grade wear resistance, stable operation, easy online cleaning
Core Effect: Further screen and refine the toner powder after granulation, remove coarse particles and agglomerated particles, ensure the uniformity of toner particle size (3-15μm for standard toner), and improve the printing definition.
5. MBR Membrane Bioreactor Equipment (Advanced Treatment of Toner Production Wastewater)
Key Features: High integration of membrane separation and biological treatment, high organic matter removal rate, small floor area, automatic operation
Core Effect: Efficiently degrade and remove organic pollutants, suspended solids and ammonia nitrogen in toner production wastewater, the treated effluent can be discharged up to standard or reused as production cooling water/cleaning water, realizing water resource recycling and green production.
Product Description
Printer toner powder is a core consumable for laser printers/ copiers, with strict requirements for raw material purity, particle size distribution, dispersion performance and anti-caking property in its production process. Traditional toner production processes have prominent pain points: incomplete removal of impurities in resin/pigment raw materials, uneven toner particle grading, high solid content and complex composition of production wastewater, high energy consumption of separation links, and environmental pollution caused by waste liquid discharge, which directly affect the printing effect of toner and the green production of enterprises.
Company profile
ZLN's membrane separation equipment is specially customized for the printer toner powder production line, based on rich R&D and application experience in high-precision industrial material separation and industrial wastewater treatment. Adopting high-performance industrial-grade tubular ultrafiltration membranes, spiral wound nanofiltration membranes, disc type flat plate membranes and MBR membrane bioreactor components, the equipment realizes full-process physical separation and purification from toner raw material pretreatment to production wastewater recycling. It does not add chemical auxiliaries in the whole process, effectively improves the purity and quality of toner powder, optimizes the production process, and realizes the recycling of production wastewater. The equipment can be seamlessly connected with the original toner production line, supports non-stop production transformation and upgrading, and meets the requirements of large-scale industrial production and green environmental protection for toner powder enterprises.
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