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Product Overview
The Plant Raw Material Crude Extract Whole Line Turnkey Project, launched by Chlory Technology Co., Ltd.—a National High-tech Enterprise with over 20 years of membrane separation and industrial engineering expertise—is a one-stop integrated solution tailored for the full-cycle production of plant crude extracts. Targeting core industry pain points in traditional plant extraction, such as low-precision filtration (plate-frame filtration), high-energy consumption thermal concentration, poor water solubility of final products, and unstable quality, this project integrates professional services covering factory layout design, process customization, membrane technology integration, equipment installation and commissioning, personnel training, and qualification certification.
Leveraging advanced membrane separation technologies (microfiltration, ultrafiltration, nanofiltration) and intelligent equipment, the project realizes standardized production from plant raw material pretreatment, extraction, clarification, purification, concentration to drying and packaging. Fully compliant with international standards (GMP, FDA) and national regulations for food, pharmaceutical, and feed industries, it has been successfully applied in numerous enterprises producing health product raw materials, food additives, pharmaceutical intermediates, and feed additives. Xihe Flow's turnkey service ensures "one-stop handover, immediate production," helping clients shorten project cycles, reduce investment risks, and achieve efficient, compliant, and high-quality production of plant crude extracts.
Core Advantages
1. Green & Efficient Membrane Technology Integration
Adopts "microfiltration + ultrafiltration + nanofiltration" combined processes to replace traditional plate-frame filtration and alcohol precipitation. Operates at room temperature to retain active ingredients (alkaloids, flavonoids, polysaccharides) with a retention rate ≥95%, while removing proteins, pectin, and colloids. Reduces solvent usage and wastewater discharge by 30%+, aligning with green production policies.
2. Energy-Saving & Cost-Reduction
Integrates low-temperature concentration and waste heat recovery systems, reducing energy consumption by 30%-40% compared to traditional thermal concentration processes. Centralized equipment procurement and standardized construction lower overall investment costs by 15%-20%, significantly improving return on investment.
3. Intelligent Control & Stable Quality
Integrates advanced intelligent equipment such as automatic fermentation tanks, membrane filtration systems, precision blending equipment, and automatic filling lines. Realizes automated control of key processes (temperature, pressure, flow rate), reducing manual intervention by 60% and improving production efficiency by 30% compared to traditional manual operations.
4. Customized Process Design
Optimizes process flow and selects energy-efficient equipment (membrane systems with 30-40% lower energy consumption than traditional processes). Centralized equipment procurement and standardized construction reduce overall investment costs by 10-20%. Shortens the project cycle from design to commissioning to 3-6 months, accelerating investment return.
5. One-Stop Compliance & Peace of Mind
Designs production lines in strict accordance with food safety regulations and environmental protection requirements, including clean produc-tion areas, wastewater treatment systems, and raw material traceability systems. Assists clients in obtaining food production licenses and other qualifications, ensuring compliance with industrial policies and reducing regulatory risks.
Core Process Flow
Main Features
1. Full-Cycle Integrated Service
Covers the entire production chain from raw material pretreatment (cleaning, crushing) to extraction, purification, concentration, drying, and packaging. Eliminates coordination troubles between multiple suppliers, shortening the project cycle by 40%-50% compared to traditional scattered construction.
2. Modular & Scalable Design
Supports flexible configuration based on production scale (pilot-scale, small-batch, large-scale) and product types. Modular equipment can be expanded or upgraded to adapt to business growth and new product development needs.
3. Durable & Compliant Materials
All contact materials adopt food-grade/pharmaceutical-grade 304/316L stainless steel, PVDF membranes, and FDA-compliant seals. Resists corrosion from acidic/alkaline extraction systems, avoiding material leaching and ensuring product safety.
4. Complete Supporting Systems
Integrates core equipment such as intelligent extraction tanks, membrane separation systems, low-temperature concentrators, spray dryers, and automatic packaging lines. Matches auxiliary systems including CIP cleaning systems, solvent recovery devices, and wastewater treatment equipment to form a closed-loop production chain.
5. Long-Term Technical Support
Provides post-delivery services including operator training (equipment operation, process control, fault troubleshooting), 1-year free maintenance for core equipment, and long-term technical consultation for process upgrades and new product R&D.
Technical Parameters
Parameter Category |
Specification Range |
Production Capacity |
100–10,000 Kg/day (customizable based on client needs) |
Applicable Raw Materials |
Plant roots, stems, leaves, flowers, fruits, seeds (herbs, medicinal plants, functional plants) |
Core Process Technologies |
Membrane separation (MF/UF/NF), low-temperature concentration, spray freeze-drying, automatic packaging |
Operating Temperature |
Extraction: 40–80℃; Purification: 25–45℃; Concentration: 30–60℃; Drying: 60–120℃ (adjustable) |
Product Quality Indicators |
Purity ≥90%; Water solubility ≥95%; Microbial count ≤100 CFU/mL; Turbidity ≤0.5 NTU |
Equipment Automation Level |
≥70% (key processes fully automated) |
Floor Space Requirement |
800–5,000 m2 (varies by production capacity) |
Project Cycle |
4–8 months (from design to commissioning) |
Service Life of Core Equipment |
8–10 years (membrane components: 2–3 years with regular maintenance) |
Energy Consumption |
1.0–2.5 kW·h/Kg of finished product (varies by raw material and production scale) |
Core Components
System Module |
Core Equipment/Technology |
Function Description |
Raw Material Pretreatment System |
Automatic cleaning machine, crusher, classifier, mixer |
Realize efficient cleaning, crushing, and mixing of plant raw materials to ensure uniform extraction efficiency |
Extraction System |
Multifunctional extraction tank (water/alcohol extraction), ultrasonic extraction equipment, supercritical CO2 extraction device |
Customize extraction methods based on active ingredient properties; improve extraction rate by 20%+ compared to traditional processes |
Clarification & Purification System |
Membrane separation system (MF/UF/NF), centrifugal separator, decolorization equipment |
Remove impurities (bacteria, colloids, suspended solids) and clarify extract; improve product purity and stability |
Concentration & Drying System |
Low-temperature concentrator, spray dryer, freeze dryer |
Concentrate extract at low temperature to avoid active ingredient degradation; produce powder or concentrated liquid products with uniform particle size |
Filling & Packaging System |
Automatic weighing machine, filling machine, sealing machine, labeling machine |
Realize automated packaging of finished products (powders, granules, liquids); ensure packaging hygiene and efficiency |
Auxiliary System |
CIP cleaning system, solvent recovery device, wastewater treatment equipment |
Maintain equipment cleanliness; recover solvents to reduce costs; meet environmental discharge standards |
Application Scenarios
Health Product Raw Materials Production
Application: Production of ginseng extract, Ganoderma lucidum polysaccharide, wolfberry extract, blueberry anthocyanin, etc.
Value: Retains functional active ingredients, ensures product purity ≥95%, and meets high-end health product market requirements.
Food Additives Production
Application: Production of natural pigments (curcumin, chlorophyll), natural preservatives (tea polyphenols, rosemary extract), etc.
Value: Achieves clean production without chemical residues; improves product water solubility and color stability, extending shelf life to 18–24 months.
Pharmaceutical Intermediates Production
Application: Production of artemisinin, paclitaxel, Ginkgo biloba extract, etc.
Value: Precise purification to remove pyrogens and allergens; complies with pharmaceutical-grade standards, reducing adverse reaction risks of final drugs.
Feed Additives Production
Application: Production of Astragalus extract, Eucommia ulmoides leaf extract, etc.
Value: Low-cost and large-scale production; improves feed palatability and nutritional value; meets environmental requirements for feed production.
Company Profile
With 20+ years of experience in chlorination system manufacturing, Zhuolineng is a certified (ISO 9001, ISO 14001, ISO 18001) original equipment manufacturer (OEM) specializing in water treatment solutions. We offer:
1. Customized package design (AutoCAD, SolidWorks-supported engineering).
2. After-sales services: On-site inspection, electrolyzer refurbishment, and capacity upgrades.
3. Membership in China's Chlorine Committee, ensuring compliance with global industry standards.
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