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Help CenterColloid Refining and Concentration Equipment / Membrane Concentration Equipment
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Product Overview
The Colloid Refining and Concentration Equipment / Membrane Concentration Equipment is a professional integrated solution independently developed by Zhengzhou Chlory Technology Co., Ltd. - a National High-tech Enterprise with over 20 years of membrane separation and food-processing expertise. Tailored for the industrial production of natural colloids (pectin, carrageenan, xanthan gum, guar gum), it integrates advanced membrane separation technologies (ultrafiltration plus nanofiltration) with precision centrifugation and low-temperature concentration, covering the full chain from crude extract pretreatment, refining and desalination to concentration and finished-product processing. It realizes molecular-level precision separation and gentle concentration, ensuring high purity (>=90%), excellent gel performance and retained functional activity, fully compliant with GMP and FDA standards.
Core Advantages
High Purity and Superior Gel Performance: Multi-stage refining (centrifugation + UF + NF) removes small-molecule sugars, proteins, salts and pigments; impurity removal >=95%, finished colloid purity >=90%, gel strength far above traditional alcohol-precipitation processes.
High Retention of Active Ingredients: Operates at room temperature (25-35 C), avoiding thermal degradation of colloidal macromolecules; gel activity retention >=98%.
Energy-Saving and Eco-Friendly: Membrane concentration consumes only 30-40% of the energy of traditional thermal concentration; pure physical separation needs no organic solvents, meeting clean-production requirements.
Targeted Colloid Design: UF membranes (10-50 kDa) for pectin; NF membranes (200-500 Da) for carrageenan desalination; optimized cross-flow filtration prevents fouling from high-viscosity solutions.
Intelligent and Stable: PLC automatic control with real-time monitoring of pressure, temperature and solid content; online CIP cleaning extends core-component life to 2-3 years.
Main Features
Full-chain integration: pretreatment to refining to desalination to low-temperature concentration to post-treatment in a closed-loop system; about 30% smaller footprint than split equipment.
Advanced membrane application: molecular-level separation, large filling area and high permeability for high efficiency.
Flexible concentration control: endpoint adjustable to 20-30% solid content, avoiding gelatinization and reducing drying load.
Compliance and safety: all wetted parts in food-grade 304/316L stainless steel, PVDF/ceramic membranes and FDA-compliant seals.
Turnkey service: raw-material testing, process design, manufacturing, installation, commissioning, training and after-sales.
Technical Parameters
| Parameter | Specification |
|---|---|
| Processing Capacity | 50 - 8000 Kg/h (customizable) |
| Membrane Configuration | UF: 10-50 kDa; NF: 200-500 Da |
| Operating Pressure | UF 0.3-0.8 MPa; NF 1.5-2.5 MPa; Centrifugation 0.2-0.5 MPa |
| Operating Temperature | Filtration/Refining 25-35 C; Concentration 25-40 C |
| Treatment Efficiency | Impurity removal >=95%; Desalination >=90%; Colloid retention >=98% |
| Product Quality | Purity >=90%; Moisture |
| Material in Contact | Food-grade 304/316L SS, PVDF/ceramic membrane, FDA seals |
| Control System | PLC automatic control + touchscreen; real-time monitoring |
| Power Consumption | 0.8-2.5 kWh/m3 of treated extract |
| Membrane Service Life | 2-3 years (normal operation and maintenance) |
| Transport Package | Container; Dimensions 3500x2000x2200 mm |
| Trademark / Model / Origin | Chlory / CMS-1000 / China |
Application Scenarios
Pectin: Large-scale production from citrus peels, apple pomace, etc. for jams, yogurts and pharmaceutical binders.
Carrageenan: From red algae (Eucheuma) for ice creams, meat products and cosmetic stabilizers; electrodialysis desalination improves gel performance.
Other Colloids: Xanthan gum, guar gum and other natural colloids for functional food and cosmetics.
Company Profile
Zhengzhou Chlory Technology Co., Ltd. is a certified (ISO 9001, ISO 14001, ISO 18001) original equipment manufacturer (OEM) with 20+ years of experience in membrane separation and food-processing equipment. We provide customized package design (AutoCAD, SolidWorks), on-site inspection, capacity upgrades, and full after-sales service, ensuring reliable, high-quality colloid production at scale.
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