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Qingdao Conqinphi Environmental Technology Group Co., Ltd., established in 2015 with a factory spanning 10,000–30,000 square meters and over 200 skilled employees, is proud to present our PLC Controlled Horizontal Flow MVR Evaporator with a capacity of 1000 L/h, crafted from 304 stainless steel. This advanced evaporator integrates Mechanical Vapor Recompression (MVR) technology with intelligent PLC control, delivering exceptional energy efficiency and operational stability for industrial liquid concentration and wastewater treatment. Designed for demanding environments, it offers a reliable, low-maintenance solution that significantly reduces operating costs while ensuring consistent output quality.
The horizontal flow configuration maximizes heat transfer and minimizes fouling, making it ideal for handling a wide range of feedstocks including saline solutions, chemical intermediates, and food processing effluents. With a nominal evaporation rate of 1000 liters per hour, this system is engineered to meet the needs of medium-scale industrial operations. The PLC controller provides precise automation, allowing remote monitoring and adjustment of key parameters such as temperature, pressure, and flow rates. All wetted parts are constructed from 304 stainless steel, ensuring corrosion resistance and compliance with sanitary standards.
Key Features & Technical Specifications
- Energy-Efficient MVR Technology – Recycles vapor heat, reducing energy consumption by up to 60% compared to traditional evaporators.
- PLC Automation – Fully programmable control with touch-screen interface, support for data logging and remote access.
- Horizontal Flow Design – Enhanced heat transfer coefficient and reduced scaling, suitable for viscous or fouling-prone liquids.
- 304 Stainless Steel Construction – Excellent corrosion resistance, easy to clean, and compatible with food-grade applications.
- Compact Footprint – Space-saving layout that integrates easily into existing production lines.
- Customizable Options – Available with CIP (Clean-in-Place) system, automatic discharge, and various condenser configurations.
| Parameter | Value |
|---|---|
| Evaporation Capacity | 1000 L/h |
| Material of Construction | 304 Stainless Steel |
| Control System | PLC (Siemens or equivalent) |
| Operating Temperature Range | 60–120 °C (customizable) |
| Power Supply | 3-phase, 380V/50Hz (other voltages available) |
| Compressor Type | Centrifugal / Roots blower (oil-free option) |
| Warranty | 12 months (extended available) |
The PLC Controlled Horizontal Flow MVR Evaporator delivers measurable benefits: lower energy bills thanks to vapor recompression, reduced downtime through automated cleaning cycles, and consistent product quality via precise process control. Its robust 304 stainless steel body withstands corrosive chemicals and high temperatures, ensuring long service life even in harsh industrial environments. Additionally, the modular design allows easy capacity expansion or integration with existing pre-treatment and post-treatment units.
Why Choose Qingdao Conqinphi?
As a trusted manufacturer with over 8 years of experience and an annual export value exceeding US$10 million, we have supplied evaporators to clients across North America, Europe, Southeast Asia, Africa, and the Middle East. Our factory holds multiple management system certifications including ISO9001, HACCP, OHSAS18001, and ISO14000, ensuring rigorous quality control and environmental responsibility. Each evaporator undergoes factory acceptance testing (FAT) before shipment from Qingdao Port. We provide comprehensive after-sales support, including remote troubleshooting, spare parts, and on-site commissioning guidance. Contact our team today to discuss your specific evaporation needs and request a tailored proposal.
Frequently Asked Questions
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Q: What is the typical energy saving of this MVR evaporator?
A: The MVR system can reduce energy consumption by up to 60% compared to traditional single-effect evaporators, as it recycles latent heat from vapor. Actual savings depend on feed composition and operating conditions. -
Q: Can the PLC control handle remote monitoring?
A: Yes, the PLC is equipped with communication ports (e.g., Ethernet, RS485) that enable remote monitoring via SCADA or cloud platforms. Custom software integration is available upon request. -
Q: Is the 304 stainless steel suitable for food-grade applications?
A: Absolutely. 304 stainless steel is widely used in the food and beverage industry for its corrosion resistance and ease of cleaning. Optional surface passivation or electropolishing can be provided. -
Q: What is the minimum and maximum operating temperature?
A: The standard design operates between 60°C and 120°C. For special applications requiring higher or lower temperatures, we can customize the heat exchanger and compressor selection. -
Q: How does the horizontal flow design prevent fouling?
A: Horizontal flow promotes uniform liquid film distribution and reduces stagnant zones, minimizing scale deposition. Additionally, the tube bundle can be designed for easy mechanical or chemical cleaning. -
Q: Do you provide installation supervision or training?
A: Yes, we offer on-site commissioning support and operator training. Remote video guidance is also available for basic setup. Detailed manuals and drawings are included. -
Q: What is the lead time for this evaporator?
A: Typical lead time is 45–60 days after order confirmation, depending on customization level. Rush orders can be negotiated. -
Q: Can the evaporator handle high-viscosity liquids?
A: The horizontal flow design is suitable for moderate viscosities (up to ~1000 cP). For higher viscosities, we recommend integrating a forced circulation loop. Please consult our engineers for a feasibility assessment.
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