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Qingdao Conqinphi Environmental Technology Group Co., Ltd., established in 2015, is a leading manufacturer with a factory size of 10,000–30,000 square meters and an annual export value of US$10–50 million. We proudly present our Automatic Horizontal Flow MVR Evaporator with an evaporation capacity of 500 kg/h, constructed from premium 316L stainless steel. This system integrates mechanical vapor recompression (MVR) technology with horizontal flow design, offering superior energy efficiency and low operational costs for liquid concentration tasks across industries such as wastewater treatment, chemical processing, and food & beverage production. Our evaporator is designed to reduce steam consumption by up to 90% compared to traditional multi-effect evaporators, making it an environmentally friendly and cost-effective solution.
Key Features & Technical Specifications
The following table highlights critical parameters of the Automatic Horizontal Flow MVR Evaporator:
| Parameter | Value |
|---|---|
| Model | QCP-MVR-500H |
| Evaporation Capacity | 500 kg/h (at standard conditions) |
| Material of Construction | 316L Stainless Steel (wetted parts) |
| Flow Arrangement | Horizontal shell-and-tube heat exchanger |
| Compressor Type | Centrifugal / Roots (MVR) |
| Control System | Fully automatic PLC with touch screen, remote monitoring option |
| Operating Temperature | 60–100°C (adjustable based on feed properties) |
| Power Consumption | Approx. 30–50 kW (depending on feed concentration) |
Detailed Product Advantages
- Energy Savings: MVR technology recycles latent heat from vapor, reducing energy consumption by up to 80–90% compared to conventional evaporators. This translates into lower electricity bills and a smaller carbon footprint.
- High-Efficiency Horizontal Flow Design: The horizontal arrangement provides better heat transfer coefficients and easier maintenance access. It also minimizes fouling and scaling, ensuring long-term stable operation.
- 316L Stainless Steel Construction: All wetted parts are made from 316L SS, offering excellent corrosion resistance against chlorides, acids, and alkalis. This extends equipment life and reduces replacement costs.
- Fully Automatic Operation: Equipped with a PLC-based control system, the evaporator automatically adjusts parameters such as feed rate, temperature, and concentration. It requires minimal manual intervention, saving labor costs.
- Compact Footprint: Despite a 500 kg/h capacity, the horizontal design allows a relatively small installation area, ideal for plants with space constraints.
- Versatility: Suitable for concentrating various liquids including saline wastewater, fruit juice, dairy products, chemical solutions, and pharmaceutical intermediates. Customizable options available.
- Compliance with International Standards: Our manufacturing facility is certified with ISO9001, HACCP, OHSAS18001, and other management systems, ensuring product quality and safety.
Operational Benefits for Your Business
By choosing our Automatic Horizontal Flow MVR Evaporator, you gain:
- Reduced Operating Expenses: Lower energy and steam consumption directly impact your bottom line. Many clients report payback periods of less than 18 months.
- Enhanced Product Quality: Gentle evaporation at moderate temperatures preserves heat-sensitive ingredients, improving final product concentration and purity.
- Simplified Maintenance: The horizontal design provides easy access to heat exchanger tubes for cleaning and inspection. Downtime is minimized.
- Scalability: The 500 kg/h unit can be integrated into larger systems or combined with pre-concentration steps to match your production volume.
- Remote Support: Our in-house team offers remote diagnostics and on-site commissioning worldwide, supported by our Qingdao-based service center.
Trusted by Global Industries
As a manufacturer with over 200 employees and a factory spanning 10,000–30,000 square meters, Qingdao Conqinphi has exported to markets including North America, South America, Europe, Southeast Asia, Africa, and the Middle East. Our annual export value exceeds US$10 million, and we hold multiple certifications such as ISO9000 series, HACCP, OHSAS18001, and TL9000, reflecting our commitment to quality and safety. Every evaporator undergoes rigorous testing before delivery, and we provide comprehensive documentation including P&ID, electrical diagrams, and operation manuals. Our after-sales support includes 12-month warranty and lifetime technical assistance. Rely on our experience and global presence to supply reliable evaporation solutions for your challenging applications.
Frequently Asked Questions (FAQ)
Q1: What is the minimum inlet concentration required for this MVR evaporator?
A1: The evaporator can handle feed concentrations as low as 1% TDS. For extremely dilute feeds, a pre-concentration step may be recommended. Our team can evaluate your specific liquid sample.
Q2: Can the system handle liquids with suspended solids?
A2: Yes, but the maximum particle size should be less than 2 mm to avoid clogging. We can design optional pre-filtration or a recirculation loop for higher solid loads.
Q3: How much steam does it consume compared to a standard three-effect evaporator?
A3: This MVR evaporator uses only electricity for the compressor and requires no external steam under normal operation. It can save up to 90% of steam consumption compared to traditional multi-effect units.
Q4: What is the typical delivery time for a 500 kg/h unit?
A4: Standard delivery is 45–60 days after order confirmation, depending on custom requirements. Rush orders may be possible with additional charges.
Q5: Do you provide installation and commissioning services overseas?
A5: Yes, we offer on-site supervision and commissioning by our experienced engineers for an additional fee. Remote assistance via video call is also available.
Q6: What certifications does your factory hold?
A6: Our factory is certified with ISO9001, ISO14000, HACCP, OHSAS18001, TL9000, and others. Specific product certifications can be arranged upon request.
Q7: Can the control system be integrated with the customer's existing DCS or SCADA?
A7: Yes, our PLC supports standard communication protocols such as Modbus, Profibus, and OPC. Custom integration is available.
Q8: What is the warranty period?
A8: We provide a 12-month warranty from the date of shipment, covering manufacturing defects. Extended warranty plans are negotiable.
Contact us today to discuss your specific concentration needs. Our technical team is ready to provide a tailored solution with competitive pricing. Choose Qingdao Conqinphi – your reliable partner in environmental technology and process equipment.
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