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Help CenterCompact MVR Integrated Unit for Food Processing, Dairy Concentration, 304 SS, 7 Bar Steam
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From Qingdao Conqinphi Environmental Technology Group Co., Ltd., a seasoned manufacturer established in 2015 with over 200 employees and an annual export value exceeding US$10 million, we present our Compact MVR Integrated Unit for Food Processing, Dairy Concentration. This advanced evaporator combines mechanical vapor recompression technology with a compact footprint, designed specifically for concentrating dairy products and other food liquids under 7 bar steam conditions. Built from high-quality 304 stainless steel, it ensures hygiene, durability, and compliance with food-grade standards, helping you reduce energy costs while boosting productivity.
Our MVR unit operates on the principle of recycling vapor energy: the vapor generated during evaporation is compressed by a high-efficiency compressor, raising its temperature and pressure, then reintroduced into the heating side. This closed-loop system drastically cuts steam consumption compared to traditional multiple-effect evaporators. The integrated design includes a preheater, separator, condenser, and control panel all in one compact skid, minimizing installation space and piping work.
Key Features & Benefits
- Energy Efficiency: Achieves up to 95% reduction in steam usage compared to single-effect evaporators. Only 7 bar steam is needed for start-up; thereafter, the system operates mainly on recompressed vapor.
- Compact & Modular: Occupies up to 50% less floor space than conventional evaporators. Skid-mounted design simplifies transport and permits quick on-site installation.
- Premium Materials: All product-contact parts are 304 stainless steel, with optional upgrade to 316L for corrosive liquids. Welds are polished to sanitary standards (Ra ≤ 0.8 µm).
- Wide Capacity Range: Suitable for evaporation capacities from 500 kg/h to 20,000 kg/h. Customizable to your specific throughput requirements.
- Gentle Concentration: Low residence time and low-temperature evaporation (typically 60–90°C) preserve flavor, nutrients, and color of dairy products like milk, whey, and cream.
- Automatic Control: Equipped with PLC and HMI for real-time monitoring of temperature, pressure, flow, and concentration levels. Remote access and data logging available as an option.
- Easy Maintenance: Quick-opening covers and CIP (Clean-in-Place) compatible design reduce cleaning downtime. All seals and gaskets are FDA-approved.
Technical Specifications (Typical)
| Parameter | Value |
|---|---|
| Evaporation Capacity | 1,000 – 10,000 L/h (customizable) |
| Steam Consumption (start-up) | ~30 kg/h per 1000 kg/h evaporation (7 bar) |
| Power Consumption | 15–50 kW (depending on compressor) |
| Operating Temperature | 60–95°C (adjustable) |
| Design Pressure (Steam side) | 10 bar |
| Material Finish | 304 SS, sanitary polish |
| Control System | Siemens PLC + Touchscreen HMI |
| Weight (approx.) | 3,000 – 8,000 kg depending on capacity |
Our MVR unit is highly suitable for concentrating milk, whey, yogurt, fruit juices, and other heat-sensitive food products. It helps dairy processors reduce energy costs by up to 70% compared to traditional falling film evaporators, while complying with HACCP and food safety standards.
Why Choose Qingdao Conqinphi?
As a leading manufacturer with a factory spanning 10,000–30,000 m² and a team of 201–300 skilled professionals, we have exported our equipment to over 20 countries across North America, Europe, Southeast Asia, and Oceania. Our annual export value exceeds US$10 million, reflecting global trust. We hold multiple certifications including ISO9001, HACCP, SA8000, OHSAS18001, and others, ensuring rigorous quality and safety management. Every MVR unit undergoes strict factory acceptance tests before shipment.
We serve clients in the dairy, beverage, pharmaceutical, and chemical industries, and we are proud of our responsive after-sales service — including remote technical support, spare parts availability, and optional on-site commissioning. Contact us today to discuss your specific concentration requirements and receive a customized proposal with a competitive price.
Frequently Asked Questions
- What is the typical payback period for an MVR evaporator? Depending on energy prices and operating hours, most customers see payback within 12–18 months due to steam savings.
- Can this unit handle viscous products like concentrated whey? Yes, we design the separator and circulation system to handle viscosities up to 8000 cP. Higher viscosities require optional modifications.
- What is the required steam quality? Saturated steam at 7 bar (170°C). Lower pressure can be accommodated with preheating adjustments.
- Is the unit suitable for CIP (Clean-in-Place)? Absolutely. All product-contact surfaces are 304 SS with smooth welds, and we include CIP spray balls as standard.
- What electrical voltage do you offer? Standard: 380V/50Hz, 3-phase. We also customize for 460V/60Hz, 415V/50Hz, etc.
- How long does installation take? For a compact skid unit, installation typically takes 3–5 days, including connection to utilities.
- Do you provide training? Yes, we offer on-site training for operators during commissioning, plus detailed manuals and video tutorials.
- Can I get a sample test? Yes, we have a pilot-scale MVR unit in our factory. You can send product samples for a test run, or we can arrange a visit.
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