Stable Transmission DBY450 Bevel Cylindrical Gear Reducer For Medium Capacity Ball Mill
Product Spotlights
Product Overview
As a professional manufacturer from Jiangsu Manqi Machinery Co., Ltd., established in 2017 with a factory covering 10,000–30,000 square meters, we are dedicated to providing reliable power transmission solutions. Our DBY450 Bevel Cylindrical Gear Reducer is specifically engineered for medium capacity ball mills, ensuring stable transmission under heavy load conditions. With a team of 11–50 experienced technicians and a commitment to quality, we deliver a product that balances performance, durability, and cost-effectiveness for global clients in Eastern Europe, Southeast Asia, Africa, and South Asia.
Product Features & Technical Specifications
The DBY450 gear reducer combines bevel and cylindrical gear stages to achieve high efficiency and smooth torque transmission. Below are its key characteristics:
- Stable Transmission: Optimized gear meshing reduces vibration and noise, ensuring consistent ball mill operation.
- High Torque Capacity: Designed for medium capacity ball mills (e.g., 50–200 kW input power range).
- Durable Construction: Gears made from high-strength alloy steel, carburized and ground for wear resistance. Housing from high-quality cast iron.
- Compact Design: Integrates bevel and cylindrical gears in one unit to save space.
- Customizable Options: Available with different input/output shaft configurations, mounting positions (horizontal/vertical), and ratios.
- Easy Maintenance: Oil drain plugs, inspection covers, and breather valves for convenient service.
- Compliance: Manufactured per industry standards; specific certifications can be provided upon request.
Technical Parameters (Typical)
| Parameter | Value |
|---|---|
| Model | DBY450 |
| Center Distance (mm) | 450 |
| Input Speed (max) | 1500 rpm |
| Output Torque | Up to 50,000 Nm (depending on ratio) |
| Gear Ratio Range | 20:1 – 100:1 (customizable) |
| Efficiency | ≥94% at full load |
| Lubrication | Splash lubrication (oil bath) |
| Weight (approx.) | 1,200 kg |
Advantages for Your Ball Mill Application
- Reduced Downtime: Robust design withstands shock loads and continuous duty cycles common in ball mills.
- Energy Savings: High efficiency reduces power loss and operating costs.
- Versatile Integration: Can be directly coupled to the ball mill pinion or belt-driven as per your setup.
- Global Service: Our factory in Suzhou, near Port of Shanghai, ensures fast sea freight to your destination.
Why Choose Jiangsu Manqi Machinery?
With 11–50 skilled employees and a modern plant, we have supplied gear reducers to customers in Eastern Europe, Southeast Asia, Africa, and South Asia since 2017. Our annual export value may be under US$1 million, but each shipment reflects our commitment to quality and customer satisfaction. We offer responsive technical support, a one-year warranty, and spare parts availability. Contact us today to discuss your ball mill gearbox requirements – we are ready to customize the DBY450 for your specific capacity and operating conditions.
Frequently Asked Questions (FAQ)
-
What is the maximum input power the DBY450 can handle?
It is designed for medium capacity ball mills, typically accepting input power from 50 kW to 200 kW. Exact ratings depend on the gear ratio and operating conditions; please provide your motor power for a precise recommendation. -
Is the gear reducer suitable for both dry and wet ball mill operation?
Yes, the housing is sealed to prevent dust and moisture ingress. However, proper sealing maintenance is recommended. Optional oil seals and breathers are available for harsh environments. -
Can I get the reducer with a different output shaft orientation?
Absolutely. The DBY450 can be supplied with horizontal or vertical output shafts. Please specify your requirement during ordering. -
What is the typical lead time?
Standard models can be shipped within 30–45 days after order confirmation. Customized versions may take 45–60 days depending on complexity. -
Do you provide installation and maintenance manuals?
Yes, each unit comes with a detailed manual covering installation, lubrication, and troubleshooting. Our technical team is also available for online support. -
What is the noise level of this gear reducer?
Under normal load, the noise level is below 85 dB(A) at 1 meter distance, thanks to precision-ground gears and optimized bearing arrangement. -
Can the gear reducer be used with a VFD (variable frequency drive)?
Yes, the DBY450 can operate with VFDs as long as the input speed does not exceed the maximum recommended speed (1500 rpm). For speed variations outside standard range, please consult our engineers. -
What warranty do you offer?
We provide a 12-month warranty from the date of shipment covering material and workmanship defects. Extended warranty options are available upon request.
Send Inquiry to This Supplier
You May Also Like
-
Shock Resistant Hardened Gear DBY400 Bevel Cylindrical Gear Reducer Rotary Kiln Supporting ReducerNegotiableMOQ: 1 Piece
-
Large Output Torque Oil Proof DCY630 Bevel Cylindrical Gear Reducer Heavy Mining ReducerNegotiableMOQ: 1 Piece
-
High Torque Low Vibration DCY450 Bevel Cylindrical Gear Reducer Cement Plant Transmission BoxNegotiableMOQ: 1 Piece
-
Anti-Shock Long Service DBY400 Bevel Cylindrical Gear Reducer Mineral Processing DriveNegotiableMOQ: 1 Piece
-
High Torque Bevel Cylindrical DBY280 Ball Mill Reducer Hardened Tooth Industrial GearboxNegotiableMOQ: 1 Piece
-
Energy Saving DCY315 Bevel Cylindrical Gear Reducer Stable Running Cement Plant GearboxNegotiableMOQ: 1 Piece
-
High Efficiency DBY450 Bevel Cylindrical Gear Reducer Large Capacity Ore Mill Gear UnitNegotiableMOQ: 1 Piece
-
DCY280 Bevel Cylindrical Gear Reducer, 280mm Center Distance, for Crushing and Grinding Equipment in MinesNegotiableMOQ: 1 Piece
-
DBY315 Bevel Cylindrical Gear Reducer With 315mm Center Distance, Max Output Torque 5000Nm, Foot MountedNegotiableMOQ: 1 Piece
-
Oil Leak Proof DCY355 Bevel Cylindrical Gear Reducer For Stone Powder Production LineNegotiableMOQ: 1 Piece


