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Help CenterFeather Meal Processing Poultry Feather Denaturation, Sterilization, Hydrolysis and Drying Equipment for Chicken, Duck and Goose
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This process transforms the difficult-to-utilize keratin into easily digestible and absorbable high-quality feather powder, which is widely used in feed, organic fertilizer, aquaculture, and other fields. It is the core equipment for slaughterhouses and feather recycling and processing enterprises to achieve high-value utilization of waste.
Main Purpose
1. Feather resource recovery processing involves the centralized treatment of chicken feathers, duck feathers, goose feathers, feather scraps, defective feathers, etc., generated by slaughterhouses and poultry processing plants, to address issues such as feather accumulation, odor, and environmental pollution.
2. Producing high-quality feather powder involves destroying the keratin structure of feathers through hydrolysis to produce a feather powder with high protein content and high digestibility, which can be used as a feed ingredient, organic fertilizer ingredient, and aquatic feed ingredient.
3. The sterilization, deodorization, and environmental protection treatment are achieved simultaneously during the high-temperature and high-pressure hydrolysis process, which meets the requirements of animal epidemic prevention and environmental protection emissions, without causing secondary pollution.
4. Enhancing added value by transforming waste feathers into high-value products, turning trash into treasure, and generating stable profits for the enterprise.
Working Principle
The equipment adopts an integrated process of high-temperature and high-pressure hydrolysis followed by vacuum drying, with the entire process being completed in a closed and automated manner:
1. Feeding: Put the feathers into the hydrolysis tank, seal it, and proceed to the hydrolysis stage.
2. High-temperature and high-pressure hydrolysis: Introduce high-pressure steam to hydrolyze and denature feather keratin under high temperature and high pressure conditions, decomposing it into easily digestible small molecular proteins, while simultaneously achieving sterilization, degreasing, and deodorization.
3. Pressure relief and dehydration: After hydrolysis is completed, slowly release the pressure to expel excess steam and moisture, and the material enters the drying phase.
4. Vacuum drying: Conduct vacuum drying in a sealed environment to rapidly reduce the moisture content, ensuring that the feather powder meets storage and sales standards.
5. Cooling and crushing: The dried material is cooled and crushed to produce finished feather powder with uniform fineness and stable quality.
Equipment Advantages
1. The hydrolysis is thorough, with a high protein conversion rate. The high-temperature and high-pressure hydrolysis process can fully destroy keratin, resulting in a high digestion rate of feather meal, which meets the standards for feed-grade raw materials.
2. Integrated design, short process and high efficiency. It integrates water collection, sterilization, drying, and pressure relief, with short processing time per batch and stable production capacity.
3. Energy-saving and environmentally friendly, with low energy consumption. It adopts steam indirect heating and waste heat utilization structure, resulting in low energy consumption and low operating costs.
4. Fully automatic control, simple operation. Temperature, pressure, and time are automatically controlled throughout the entire process. One-click start, no need for dedicated personnel to monitor.
5. The sterilization and deodorization are thorough, and the entire process operates in a closed environment to meet environmental standards. There is no odor, no sewage, and no waste residue, fulfilling both environmental and epidemic prevention requirements.
6. The equipment is sturdy and durable, with a long lifespan. The tank body is made of high-strength corrosion-resistant steel, ensuring stable pressure bearing and suitable for long-term continuous production.
7. The finished product is of stable quality, with uniform pink color, low moisture content, no impurities, and no off-odors, making it suitable for long-term storage and sale.
Scope of Application
1. Poultry slaughterhouses handle feathers, down, and offal generated from the slaughter of chickens, ducks, and geese.
2. The feather recycling and processing plant will process the recycled feathers into feed-grade and fertilizer-grade feather powder.
3. Feed production enterprises use their own feather protein raw materials for self-consumption, reducing formula costs.
Specification, Model, and Parameters
| Model | Tank size (mm) | Material | Power (kw) | Design pressure MPa | Working pressure MPa | Operating temperature ℃ | Design temperature ℃ | Volume (m³) |
HD-1220 |
1200*2000 |
Q345R |
22 |
0.8 |
0.3 |
130-145 | 170 | 2.26 |
HD-1440 |
1400*4000 |
Q345R |
37 |
0.8 |
0.3 |
130-145 | 170 | 6.1 |
HD-1650 |
1600*5000 |
Q345R |
55 |
0.8 |
0.3 |
130-145 | 170 | 10 |
HD-1860 |
1800*6000 |
Q345R |
75 |
0.8 |
0.3 |
130-145 | 170 | 15 |
HD-1860 |
2000*6500 |
Q345R |
90 |
0.8 |
0.3 |
130-145 | 170 | 20 |
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