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For enterprises engaged in deep fiber processing, composite materials, and high-end filtration materials, the uniformity of fiber powder length and the distribution of the length-to-diameter ratio are core indicators determining downstream product mechanical improvement, filtration accuracy stability, and material homogenization level. They are also key prerequisites for meeting high-end customers' formulation requirements, stabilizing powdering processes, and controlling finished product defect rates.
The powder making process is the core step in fiber post-processing. Tool wear, feed speed fluctuations, and deviations in crushing process parameters can directly cause fiber powder length dispersion and length-to-diameter ratio deviation from standard ranges, ultimately affecting product grade and downstream compatibility. Therefore, being able to quickly and accurately batch measure the length, diameter, and length-to-diameter ratio data of fiber powders in bulk, and promptly adjust production processes, is a core necessity for quality control in fiber powder production.
Constantly exploring more efficient detection methods, traditional manual microscopy requires reading the length and diameter of each tube individually and then manually calculating the length-to-diameter ratio, which is extremely inefficient, with small sample sizes per batch, strong subjectivity, and large errors, making it difficult to fully reflect the true distribution of batches; Moreover, manual inspection cycles are long, process adjustments are delayed, and batch defects are easily produced, making it difficult to meet the traceability requirements for large-scale production and national standard compliance.
Based on the above situation, we have designed a fiber powder particle length distribution control solution, creating this fully automatic AI fiber powder length inspection device. With "high-precision detection as the foundation, distribution data analysis as the core, and process optimization as the goal," it provides a one-stop solution for core fiber powder length detection and process control needs, helping enterprises improve product quality and achieve cost reduction and efficiency gain.
Our equipment centers on offline high-precision batch inspection, eliminating the need for production line modifications and disruption to normal operations. Through a lightweight model of "rapid sampling — fully automated inspection — quantitative data output," enterprises can frequently inspect batch quality, compressing the anomaly detection window from "hour-level" to "minute-level," truly achieving timely problem detection and early loss stopping, achieving quality control and cost-reduction efficiency improvements at low cost.
The equipment does not require modifications to the production line and can be used simply by placing it in the quality inspection room. Through offline sampling and rapid testing, high-frequency control of fiber powder length is achieved, bringing four core changes:
1. Higher inspection efficiency: Fully automated batch identification and statistics, far surpassing manual per-stick measurement. Supports multi-sample inspection per batch, reducing length inspection cycles from "hour-level" to "minute-level," enabling rapid process adjustment feedback and significantly reducing batch defective losses.
2. More accurate data accuracy: Equipped with dual high standards for 0.01μm diameter detection and 0.1μm length detection accuracy, it automatically outputs quantitative indicators such as length distribution, diameter distribution, and length-to-diameter ratio distribution, accurately identifying dimensional anomalies caused by tool wear and process drift, and accurately capturing subtle differences invisible to the naked eye.
3. Implementation cost*** No need for production line upgrades, no disruption to production rhythm, investment far less than online testing solutions, covering all categories and specifications of fiber powders, strong adaptability, and outstanding cost-performance.
4. Better quality control management: automatic archiving of inspection data, traceability of long-term length trends for single batches and production lines, scientifically setting tool replacement and process calibration cycles, stabilizing finished product quality and reducing raw material and rework costs.
Offline rapid test solution: batch length distribution determination completed in 10 minutes
After the production line produces fiber powder, workers only need to take a small sample and prepare a simple sample to start testing on the equipment. The equipment operates fully automatically, issuing a complete length distribution inspection report in just 3 minutes. From sampling to batch quality determination, the entire process takes less than 10 minutes.
Once data shows length dispersion exceeding standards or abnormal distribution, the production line can immediately adjust powder processing parameters to intercept problems early, minimize defective product output, and lower raw material and rework losses.
Full-cycle service and support
We not only provide testing equipment, but also offer industry-exclusive services throughout the entire lifecycle to ensure the equipment continues to deliver value.
1. On-site Delivery Service: Professional engineers provide on-site installation and commissioning, adapting parameters and verifying effects according to the customer's main fiber powder category and length-to-diameter ratio control standards, ensuring the equipment is put into use upon delivery.
2. One-on-one practical training: Systematic training is provided for quality inspection and process personnel, covering equipment operation, data interpretation, analysis of length and length-to-diameter ratios, daily maintenance, and more, enabling even teams with no prior experience to quickly master it.
3. Customized Adaptation Service: Based on the company's special testing needs and sample forms, we can provide functional customization and scenario-based adaptation to match personalized production control requirements.
Product Effects:
Scanning effect
Report style
Product Effects:
Product Specifications:
Product name |
Standard fiber diameter/length intelligent reporting system |
Flux |
Supports cyclical sample loading, with no fewer than 30 samples loaded at a time. No fewer than 240 samples were loaded |
Diameter range |
4~25 |
Length range |
20~2000μm |
Supported Types (Multi-choice supported) |
Glass fiber powder |
| Basalt fiber powder | |
| Alumina fiber powder | |
| Quartz stone fiber powder | |
| Carbon fiber powder | |
Detection Type (supports multiple choices) |
Diameter |
| Length | |
Physical magnification |
200 times |
Digital magnification |
1000 times |
Historical report storage quantity |
2,000 copies |
Digital slices stored quantity |
100 servings |
Testing time |
5min |
Diameter measurement accuracy |
0.01μm |
Length measurement accuracy |
0.1μm |
Measure the number of fibers in a single measurement |
10,000 pieces |
Diameter repeatability |
0.2μm |
Product Standards:
GB/T 47086-2026 Determination of Diameter and Distribution of Reinforced Fibers and Microfiber Cotton—Digital Optical Scanner Method'
GBT 29762-2013 - Carbon Fiber - Determination of Fiber Diameter and Cross-sectional Area
"GB_T 3364-2008 Test Method for Carbon Fiber Diameter and Number of Elements"
"GB_T 7690.5-2013 Test Methods for Reinforced Material Yarns Part 5: Determination of Glass Fiber Diameter" "GBT+34520.2-2017 Continuous Silicon Carbide Fiber Test Methods Part 2 Single Fiber Diameter"
"T-CTES 1030-2020 Determination of Diameter and Uniformity of Electronic-Grade Glass Yarn Fibers"
Why choose us?
We focus on the field of intelligent fiber testing, deeply cultivating application scenarios in the inorganic reinforced fiber industry, and insist on driving industry quality inspection upgrades through technological innovation.
· In-depth industry understanding: Deeply familiar with the pain points throughout the entire reinforced fiber production process, products designed from the very beginning to meet dual requirements for quality control and craftsmanship
· Proprietary core technology: Equipped with self-developed AI detection algorithms and optical imaging technology, continuously iterated and optimized to ensure detection accuracy and stability
· Full-process service: From solution adaptation, delivery training to after-sales operation and maintenance, we provide one-stop exclusive services
· High cost-performance investment: direct supply from the source manufacturer, no middleman premiums, achieving dual benefits of quality inspection upgrades and production cost reduction with a single investment
If you have related needs, please feel free to contact us:
This ultrafine fiber diameter automated inspection equipment relies on AI visual inspection technology, revolutionizing traditional manual inspection methods. With five core advantages—high precision, high efficiency, full automation, traceability, and compliance—it helps industries such as textile production, new building materials, scientific research experiments, and quality inspection institutions achieve intelligent quality inspection upgrades. Direct sales from the source manufacturer, no middleman price differences, reliable equipment quality, comprehensive after-sales system, and support for customization and adaptation. If you need detailed equipment quotations, sample testing, qualification documents, or customized solutions, you can contact customer service at any time for one-on-one dedicated technical matching, tailoring the right testing solution for you!
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