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For short-fiber cotton producers such as glass wool, ultrafine mineral wool, and ceramic fiber cotton, the uniformity of fiber diameter and distribution directly determines the core properties of finished products such as insulation, heat insulation, sound absorption, and filtration, and is key to product grade and market competitiveness.
Unlike the continuous filament process of leak plate drawing technology, cotton mostly uses centrifugal spinning and flame blowing to form the fibers, resulting in fluffy and fine fibers and finer single filaments. Manual microscopy efficiency is low, and sampling data are insufficiently representative. Wear and semi-blockage of centrifugal spinning holes are difficult to detect in advance, and problems usually only become apparent when a batch of nonconforming products appear. Stopping work for rectification can cause significant losses.
At the same time, lacking quantitative diameter data support, the cleaning and replacement cycles for centrifuges and spinneret plates are entirely based on experience—either prematurely replacing consumables and costing downtime, or exceeding service life lowers product grades; Process parameter adjustments also lack precise data feedback, relying on repeated trial and error based on experience, making it difficult to stabilize and optimize molding results.
Addressing the quality inspection pain points and production line characteristics of the fiber cotton industry, we have launched an automated ultrafine fiber diameter inspection solution based on "high-precision inspection, data-driven analysis as the core, and process optimization as the goal."
The equipment adopts an offline batch inspection mode, eliminating the need for production line modifications and uninterrupted normal production. Through a lightweight process of "rapid sampling — fully automated inspection — quantitative data output," it supports enterprises in frequently checking the operating status of spinnerets and leakage plates, compressing the abnormality detection window from "day level" to "minute level," achieving quality upgrades and cost reduction and efficiency improvement at low cost.
20minutes to complete condition judgment. Simple and user-friendly operation
No professional operators required; ordinary quality inspectors can master it with simple training, achieving lightweight implementation throughout the entire process:
1. Simple sampling and sheet production: A small amount of fiber cotton samples is taken from the production line, and after completing the simple sample preparation, they are placed in the sample tray of the equipment
2. One-click start inspection: Select the corresponding fiber category, start with one click, and the equipment operates fully automatically, with no need for manual supervision
3. Automatic report generation: Outputs a complete diameter inspection report within 7 minutes, automatically calculating key indicators
4. Fast Condition Determination: Quantitatively judges the status of spinneret and leakage plates based on data, and can immediately report abnormal situations to the production line for adjustment
From sampling to final condition assessment, the entire process takes less than 20 minutes, intercepting quality issues early in production and minimizing raw material and rework losses.
Full-cycle service and support
We not only provide testing equipment, but also offer industry-exclusive services throughout the entire lifecycle to ensure the equipment continues to deliver value.
1. On-site Delivery Service: Professional engineers come to install and debug the equipment, completing specification adaptation and validation for the customer's main fiber categories, ensuring the equipment is ready for use upon delivery.
2. One-on-one practical training: Systematic training is provided for quality inspection and process personnel, covering equipment operation, data interpretation, leakage plate condition analysis, daily maintenance, and more, enabling even teams with no prior experience to quickly master it.
3. Customized Adaptation Services Can provide functional customization and scenario-based adaptation based on enterprises' special testing needs and production line scenarios to match personalized production control requirements.
Product Effects:
Scanning effect
Report style
Product Effects:
Product Specifications:
Product name |
Intelligent reporting system for microfiber diameter/length |
Flux |
Supports cyclical sample loading, with no fewer than 30 samples per load. No less than 240 samples loaded |
Diameter range (supports multiple selections). |
1~6 layers |
| 4~15 single-layer | |
Length range |
20~2000μm |
Supported Types (Multi-choice supported) |
Fiberglass |
| Basalt fibers | |
| Alumina fiber | |
| Quartz stone fiber | |
| Carbon fiber | |
Detection Type (supports multiple choices) |
Diameter |
| Length | |
Physical magnification |
400 times |
Digital magnification |
2000 times |
Historical report storage quantity |
100,000 copies |
Digital slices stored quantity |
5,000 copies |
Testing time |
1~6μm multilayer 7 min |
Diameter measurement accuracy |
0.01μm |
Length measurement accuracy |
0.1μm |
Measure the number of fibers in a single measurement |
10,000 pieces |
Diameter repeatability |
1~6μm, multilayer 0.1μm, |
Product Standards:
GB/T 47086-2026 Determination of Diameter and Distribution of Reinforced Fibers and Microfiber Cotton—Digital Optical Scanner Method'
GBT 29762-2013 - Carbon Fiber - Determination of Fiber Diameter and Cross-sectional Area
"GB_T 3364-2008 Test Method for Carbon Fiber Diameter and Number of Elements"
"GB_T 7690.5-2013 Test Methods for Reinforced Material Yarns Part 5: Determination of Glass Fiber Diameter" "GBT+34520.2-2017 Continuous Silicon Carbide Fiber Test Methods Part 2 Single Fiber Diameter"
"T-CTES 1030-2020 Determination of Diameter and Uniformity of Electronic-Grade Glass Yarn Fibers"
Why choose us?
We focus on the field of intelligent fiber testing, deeply cultivating application scenarios in the inorganic reinforced fiber industry, and insist on driving industry quality inspection upgrades through technological innovation.
· In-depth industry understanding: Deeply familiar with the pain points throughout the entire reinforced fiber production process, products designed from the very beginning to meet dual requirements for quality control and craftsmanship
· Proprietary core technology: Equipped with self-developed AI detection algorithms and optical imaging technology, continuously iterated and optimized to ensure detection accuracy and stability
· Full-process service: From solution adaptation, delivery training to after-sales operation and maintenance, we provide one-stop exclusive services
· High cost-performance investment: direct supply from the source manufacturer, no middleman premiums, achieving dual benefits of quality inspection upgrades and production cost reduction with a single investment
If you have related needs, please feel free to contact us:
This ultrafine fiber diameter automated inspection equipment relies on AI visual inspection technology, revolutionizing traditional manual inspection methods. With five core advantages—high precision, high efficiency, full automation, traceability, and compliance—it helps industries such as textile production, new building materials, scientific research experiments, and quality inspection institutions achieve intelligent quality inspection upgrades. Direct sales from the source manufacturer, no middleman price differences, reliable equipment quality, comprehensive after-sales system, and support for customization and adaptation. If you need detailed equipment quotations, sample testing, qualification documents, or customized solutions, you can contact customer service at any time for one-on-one dedicated technical matching, tailoring the right testing solution for you!
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