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industrial wet grinding mill ball mill system
1. Product Introduction
An Industrial Wet Grinding Ball Mill System is a heavy-duty, large-scale processing circuit used in mining and chemical plants to reduce raw mineral ores into a fine slurry. Instead of operating as a standalone machine, it is a fully integrated system that combines a constant-rate feeding mechanism, the horizontal wet ball mill, a slurry pump, and classification equipment (like hydrocyclones). It uses water as a grinding medium to facilitate continuous, high-capacity material transport.
2. Working Principle
High Efficiency & Throughput: The industrial system operates continuously (24/7), eliminating downtime and providing massive processing capacity for large-scale mining operations.
Energy Savings: Water reduces internal friction and prevents fine particles from sticking to the grinding media, reducing overall power consumption by 20% to 30% compared to dry milling.
Seamless Downstream Integration: It directly outputs a perfectly mixed, consistent mineral slurry, which is ideal and immediately ready for downstream flotation, magnetic separation, or gravity concentration circuits.
Dust-Free and Safe: Because the grinding occurs entirely in a wet environment, dust emissions are eliminated, making it highly compliant with strict environmental and occupational safety standards.
Advanced Automation: Modern systems feature PLC controls that automatically balance the water-to-ore ratio and feed rates to maintain a highly stable slurry density.
3. Industrial Line Advantages
System Feeding: Crushed ore and a metered stream of process water are continuously fed into the mill’s rotating cylinder to maintain a precise pulp density.
Impact & Friction Grinding: As the horizontal drum rotates, the internal wear-resistant liners lift the steel balls. At a specific apex, gravity throws the balls down to shatter the ore via heavy impact, while the rolling motion at the bottom grinds the material via attrition (friction).
Continuous Displacement: The constant pressure of incoming water and material naturally pushes the ground slurry toward the discharge end, where it exits the mill.
Closed Classification Loop: The discharged slurry is immediately pumped into a hydrocyclone. Coarse particles are separated and sent back to the ball mill for re-grinding, while the qualified fine slurry continuously moves on to the extraction stage.
4.Technical Specifications
Model |
Cylinder RPM |
Ball Load |
Feeding Size |
Discharging Size |
Capacity (t/h) |
Motor Model |
Power (kW) |
Weight (t) |
MQG600*1800 |
45.5 |
0.5 |
≤10 |
0.074-0.5 |
0.2-0.5 |
Y160M-6 |
7.5 |
2.5 |
MQG900*1800 |
38 |
1.8 |
≤20 |
0.074-0.6 |
0.8-2 |
Y180L-6 |
15 |
5.8 |
MQG900*3000 |
37.4 |
2.7 |
≤20 |
0.074-0.3 |
0.8-3 |
Y200L2-6 |
22 |
7.5 |
MQG1200*2400 |
32 |
4.8 |
≤25 |
0.074-0.6 |
1.5-4 |
Y225M-6 |
30 |
9.8 |
MQG1200*4500 |
30 |
5.2 |
≤25 |
0.074-0.6 |
1.5-6 |
Y280S-6 |
45 |
13.2 |
MQG1300*4000 |
36 |
5.8 |
≤25 |
0.074-0.6 |
2-6 |
Y280S-8 |
45 |
14.8 |
MQG1500*3500 |
28.8 |
8.3 |
≤25 |
0.074-0.6 |
3-6 |
YR280M-8 |
90 |
17.6 |
MQG1500*4500 |
28.8 |
10 |
≤25 |
0.074-0.4 |
4-8 |
JR125-8 |
95 |
22.3 |
MQG1500*5700 |
28.8 |
12 |
≤25 |
0.074-0.4 |
5-10 |
JR126-8 |
110 |
26.7 |
MQG1500*6400 |
28.8 |
13 |
≤25 |
0.074-0.4 |
8-12 |
JR127-8 |
130 |
29.2 |
MQG1830*3600 |
24.5 |
12 |
≤25 |
0.074-0.4 |
5-10 |
JR127-8 |
130 |
31.4 |
MQG1830*5400 |
24.5 |
15 |
≤25 |
0.074-0.4 |
5-20 |
JR137-8 |
210 |
33.6 |
MQG1830*6400 |
24.5 |
19 |
≤25 |
0.074-0.4 |
6-25 |
JR137-8 |
210 |
36.5 |
MQG1830*7000 |
24.5 |
20 |
≤25 |
0.074-0.4 |
8-30 |
JR138-8 |
245 |
39.6 |
MQG2100*3600 |
24.1 |
21 |
≤25 |
0.074-0.6 |
8-20 |
YR355L1-8 |
210 |
43.2 |
MQG2100*4500 |
24.57 |
26 |
≤25 |
0.074-0.6 |
8-35 |
JR138-8 |
280 |
53.6 |
MQG2200*3600 |
21.8 |
22 |
≤25 |
0.074-0.6 |
9-25 |
JR138-8 |
245 |
47.8 |
MQG2200*4500 |
21.4 |
27 |
≤25 |
0.074-0.6 |
10-30 |
JR138-8 |
280 |
54.7 |
MQG2200*7500 |
21.8 |
35 |
≤25 |
0.074-0.6 |
10-40 |
JR158-8 |
380 |
68.4 |
MQG2200*9000 |
21.4 |
36 |
≤25 |
0.074-0.6 |
10-45 |
JR1510-8 |
475 |
76.5 |
MQG2400*3600 |
21.26 |
26 |
≤25 |
0.074-0.6 |
10-40 |
JR138-8 |
280 |
63.8 |
MQG2400*7000 |
21.8 |
36 |
≤25 |
0.074-0.6 |
10-45 |
JR1510-8 |
475 |
82.4 |
MQG2400*8000 |
21.8 |
42 |
≤25 |
0.074-0.6 |
13-50 |
JR630-8 |
560 |
85.7 |
MQG2400*10000 |
21 |
65 |
≤25 |
0.074-0.6 |
15-60 |
YR560-8 |
710 |
88.6 |
MQG2600*8000 |
19.6 |
52 |
≤25 |
0.074-0.6 |
16-70 |
JR1512-8 |
630 |
97.8 |
MQG2700*3600 |
21.4 |
39 |
≤25 |
0.074-0.4 |
13-75 |
JR158-8 |
380 |
86.8 |
MQG2700*4500 |
21.4 |
43 |
≤25 |
0.074-0.4 |
13-90 |
JR1510-8 |
475 |
91.8 |
MQG3000*5400 |
19 |
58 |
≤25 |
0.074-0.6 |
TDMK-30 |
630 |
119.7 |
|
MQG3000*9000 |
18.3 |
78 |
≤25 |
0.074-0.4 |
20-90 |
MQG3000*9000 |
18.3 |
78 |
MQG3000*11000 |
18 |
100 |
≤25 |
0.074-0.6 |
30-90 |
MQG3000*11000 |
18 |
100 |
MQG3200*3600 |
18.6 |
56.5 |
≤25 |
0.074-0.6 |
20-80 |
MQG3200*3600 |
18.6 |
56.5 |
MQG3200*4500 |
18.6 |
65 |
≤25 |
0.074-0.6 |
20-90 |
MQG3200*4500 |
18.6 |
65 |
MQG3200*5400 |
18 |
72 |
≤25 |
0.074-0.6 |
30-100 |
MQG3200*5400 |
18 |
72 |
MQG3200*9000 |
18 |
85 |
≤25 |
0.074-0.6 |
30-100 |
MQG3200*9000 |
18 |
85 |
MQG3600*4500 |
18 |
86 |
≤25 |
0.074-0.6 |
30-100 |
MQG3600*4500 |
18 |
86 |
MQG3600*6000 |
18 |
117 |
≤25 |
0.074-0.6 |
45-180 |
MQG3600*6000 |
18 |
117 |
MQG4000*6000 |
16.9 |
145 |
≤25 |
0.074-0.6 |
60-230 |
MQG4000*6000 |
16.9 |
145 |
MQG4500*6000 |
15.6 |
180 |
≤25 |
0.074-0.6 |
80-300 |
MQG4500*6000 |
15.6 |
180 |
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