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Automatic Cyclone Dust Separator 304 Stainless Steel for Welding Fume Collection in Workshops
Product Spotlights
High-efficiency automatic cyclone dust separator made of 304 stainless steel, designed for reliable welding fume collection in workshops. Features over 95% separation efficiency, self-cleaning function, energy-saving motor, and customizable air flow. Built by ISO9001-certified manufacturer with 13+ years of export experience. Reduces health risks, complies with regulations, and saves maintenance costs.
Negotiable
MOQ: 1 Piece (Price negotiable depending on order volume and customization)
Key Specifications
Get Latest Price
Material:
304 Stainless Steel
Type:
Cyclone Dust Separator
Operation:
Automatic
Payment & Shipping
Payment Methods:
Port of Shipment:
Ningbo/shanghai
Delivery Detail:
Delivery time depends on order quantity.
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Material
304 Stainless Steel
Type
Cyclone Dust Separator
Operation
Automatic
Application
Welding Fume Collection
Usage Environment
Workshops
Air Flow Capacity
Customizable (e.g., 1000-3000 m³/h)
Motor Power
Customizable (e.g., 2.2kW)
Separation Efficiency
>95%
Brand
Deqing Leixin
Certification
ISO9001
We are Deqing Leixin Coating Equipment Co., Ltd., a professional manufacturer established in 2011 with an ISO9001-certified quality management system. Our Automatic Cyclone Dust Separator made of premium 304 stainless steel is specifically engineered for efficient welding fume collection in workshops. Combining advanced cyclone separation technology with fully automatic operation, this equipment effectively captures fine particulate matter from welding processes, ensuring a cleaner and safer work environment while reducing maintenance costs. With our factory spanning 1,000–3,000 square meters and an experienced team of 51–100 employees, we deliver reliable solutions trusted by clients across global markets.
Product Highlights & Technical Features:
- High-Efficiency Cyclone Separation: Utilizes centrifugal force to separate dust particles from air, achieving over 95% filtration efficiency for welding fumes (including particles as small as 1–5 microns).
- 304 Stainless Steel Construction: Corrosion-resistant and durable, ideal for harsh workshop environments with high humidity or chemical exposure. Easy to clean and maintain.
- Automatic Cleaning System: Equipped with a self-cleaning mechanism (e.g., pulse jet or mechanical shaking) that triggers at preset intervals or pressure differential, minimizing downtime and manual intervention.
- Energy-Efficient Motor & Fan: Low-noise, high-efficiency motor designed for continuous operation, reducing electricity consumption while maintaining consistent suction power.
- Compact & Modular Design: Space-saving footprint suitable for workshops of any size; can be integrated with existing ductwork or used as standalone unit. Optional casters for mobility.
- User-Friendly Control Panel: Digital display showing real-time operating status, filter condition, and alerts. Simple one-touch start/stop and automatic shutdown in case of overload.
- Versatile Applications: Ideal for welding fume extraction, but also effective for grinding dust, powder handling, and other fine particle collection in metalworking, automotive, and fabrication workshops.
Technical Specifications (Typical Parameters – Customizable per Request):
| Parameter | Specification |
|---|---|
| Air Flow Rate | 1,000 – 3,000 m³/h (customizable) |
| Motor Power | 1.5 – 4.0 kW (depending on model) |
| Separation Efficiency | >95% for particles >5 μm |
| Material | 304 Stainless Steel (body & internal components) |
| Inlet/Outlet Diameter | 150 – 200 mm (standard) |
| Noise Level | ≤75 dB(A) at 1 meter |
| Dust Collection Capacity | 30 – 60 L (hopper volume) |
| Power Supply | 220V/380V, 50/60Hz (as per local requirement) |
Key Benefits for Your Workshop:
- Improved Worker Health: Removes hazardous welding fumes containing chromium, nickel, and other toxic metals, reducing respiratory risks and complying with occupational safety standards.
- Regulatory Compliance: Helps meet local air quality and workplace safety regulations (e.g., OSHA, NIOSH guidelines in the U.S.; similar standards in other regions).
- Extended Equipment Life: Prevents dust accumulation on machinery and electronic components, reducing wear and maintenance costs.
- Cost Savings: Reusable collected dust (e.g., metal powders) can be recycled; lower energy consumption compared to baghouse filters; minimal consumable parts.
- Easy Installation & Operation: Pre-assembled unit with clear manual; simple plug-and-play setup. Automatic controls require minimal training for operators.
- Customizable Options: We offer tailored solutions regarding air flow, motor type, inlet/outlet sizes, and additional filters (e.g., HEPA after-filter) to match specific workshop layouts.
As a reliable manufacturer with an annual export value of US$1 million to US$1.5 million, we serve clients in North America, South America, Europe, Asia, Africa, and Oceania. Our factory operates with 51–100 skilled workers, ensuring rigorous quality control from material selection to final testing. Each unit undergoes a 4-hour continuous run test before shipment. We are committed to providing professional after-sales support, including technical documentation, spare parts availability, and remote troubleshooting. With over a decade of experience in coating and dust collection equipment, Deqing Leixin is your trustworthy partner for clean and efficient workshops. Contact us today to discuss your specific welding fume collection needs and receive a customized quotation.
Frequently Asked Questions (FAQ):
-
Q: Is this separator suitable for all types of welding fumes?
A: Yes, it effectively captures fumes from MIG, TIG, stick, and flux-cored welding processes. For heavy-duty applications with sticky fumes, we recommend adding an optional pre-filter or spark arrestor. -
Q: What is the recommended frequency for emptying the dust collection hopper?
A: It depends on the dust load. Typically, the hopper should be emptied when it reaches 70-80% capacity. The automatic system can provide a fill-level indicator. For medium use, emptying every 2-4 weeks is common. -
Q: Can the unit be used outdoors?
A: While the 304 stainless steel construction offers weather resistance, the unit is designed for indoor workshop use. For outdoor installation, we recommend adding a weatherproof enclosure. -
Q: Does the system require compressed air?
A: The standard automatic cleaning mechanism is mechanical (shaker). If a pulse-jet cleaning system is required, compressed air (6-8 bar) may be needed. Please specify your preference when ordering. -
Q: What is the typical lifespan of this equipment?
A: With proper maintenance (regular cleaning of cyclone walls and check of seals), the separator can last over 10 years in continuous operation. Replacement of wear parts (e.g., gaskets) is simple. -
Q: Can I connect multiple welding stations to one separator?
A: Yes, by using a manifold duct system. The air flow capacity should be calculated based on the total number of stations. Our team can help design a suitable system. -
Q: Is installation difficult?
A: No. The unit comes with a mounting base and inlet/outlet flanges. It can be placed on a flat floor or mounted on a stand. Detailed installation and wiring instructions are provided. -
Q: What warranty and after-sales support do you offer?
A: We provide a 12-month warranty against manufacturing defects. Spare parts are available for fast delivery. Our technical team offers remote guidance and can arrange on-site service if needed.
Send Inquiry to This Supplier
1Yr
Business Type
Manufacturer
Year Established
2011
Factory Size
1,000-3,000 square meters
Annual Export Value
US$1 Million - US$1.5 Million
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