Industrial Cyclone Recovery Equipment Gas Solid Separator For Recycle Valuable Raw Material In Spraying Line
Product Spotlights
Deqing Leixin Coating Equipment Co., Ltd. has been a dedicated manufacturer of industrial coating and recovery systems since 2011. Our Industrial Cyclone Recovery Equipment Gas Solid Separator is specifically engineered to capture valuable raw materials – such as powder coatings, pigments, or fine chemicals – from exhaust air streams in spraying lines. By efficiently separating solid particles from gas, this equipment not only reduces material waste but also lowers production costs and minimizes environmental impact. Built with robust construction and proven in over a decade of field experience, our cyclone separator is the smart choice for manufacturers seeking to improve sustainability and profitability.
Key Features & Technical Specifications
- High Separation Efficiency – Achieves up to 98% recovery of particles above 5 microns, ensuring minimal loss of valuable raw materials.
- Versatile Material Options – Standard models in carbon steel with anti-corrosion coating; stainless steel (304/316) available for corrosive or food-grade applications.
- Customizable Design – Inlet size, body diameter, cone angle, and outlet configuration can be tailored to match your specific spraying line airflow and material characteristics.
- Low Maintenance & Long Service Life – No moving parts in the separation chamber; wear-resistant liners optional for abrasive materials.
- Compact Footprint – Vertical design saves floor space, easily integrated into existing ductwork or as a standalone unit.
- Energy Efficient – Optimized internal geometry minimizes pressure drop, reducing fan power consumption.
| Parameter | Value Range | Remarks |
|---|---|---|
| Air volume capacity | 3,000 – 12,000 m³/h | Can be scaled up or down upon request |
| Separation efficiency (5μm) | ≥ 95% | Tested under typical powder coating conditions |
| Pressure drop | 800 – 1500 Pa | Depends on airflow and particle loading |
| Operating temperature | -20°C to +80°C (standard) | High-temp design available for up to 200°C |
| Material of construction | Carbon steel / SS304 / SS316 | Customizable |
| Color | RAL standard colors available | Optional |
Customer Benefits
- Immediate ROI – Recovered materials can be directly reused in the spraying process, reducing raw material purchase costs by up to 30%.
- Enhanced Air Quality – Lower dust emission helps meet workplace safety and environmental regulations.
- Easy Integration – Standard flanges and adapters ensure quick connection to existing spray booth exhaust systems.
- Reliable After-Sales Support – Our engineering team provides 24/7 online assistance and on-site commissioning service worldwide.
As a trusted manufacturer with ISO9001:2015 certification, Deqing Leixin ensures each cyclone recovery unit undergoes rigorous quality testing before shipment. With an annual export value of US$1–1.5 million and shipments to over 15 markets including North America, Europe, and Southeast Asia, our equipment has gained recognition for its durability and performance. Our factory in Huzhou, Zhejiang, covers 1,000–3,000 square meters and is staffed by 51–100 experienced professionals dedicated to innovation. Choose our Industrial Cyclone Recovery Equipment to turn waste into value – contact us today for a customized solution tailored to your spraying line!
Frequently Asked Questions (FAQ)
-
What is the typical separation efficiency for fine powders (e.g., 1–3 microns)?
While standard cyclones are most efficient for particles above 5 microns, we offer high-efficiency variants with optimized cone geometry that can capture over 90% of particles down to 2 microns. For submicron particles, a secondary filter (e.g., baghouse or cartridge) can be added in series. -
Can this equipment handle explosive or flammable powders?
Yes, we can design the cyclone with explosion venting panels and anti-static materials to comply with ATEX or other local safety standards. Please provide the Material Safety Data Sheet (MSDS) for evaluation. -
How often does the cyclone require maintenance?
Since there are no moving parts inside, maintenance is minimal. Periodic inspection of the discharge valve and wear liner (if installed) every 3–6 months is recommended. Cleaning of the interior is only needed if sticky materials accumulate. -
What is the maximum operating temperature?
Standard units handle up to 80°C. With high-temperature insulation and specialized sealants, units can operate continuously at up to 200°C. Please specify your process temperature when ordering. -
Do you offer a rotary airlock valve for continuous discharge of collected material?
Yes, we offer various discharge options including rotary valves, flap gates, and screw conveyors. The rotary valve is the most common for continuous operation with minimal air leakage. -
Is the cyclone suitable for both negative pressure and positive pressure systems?
Absolutely. Our cyclone can be installed on the suction side of the fan (negative pressure) or on the discharge side (positive pressure). Design adjustments for pressure rating are made accordingly. -
Can you provide a turn-key system including ductwork and fan?
Yes, we supply complete recovery systems with matched fans, ducting, support frames, and control panels. A single-source solution ensures optimal performance and simplifies installation. -
What are the shipping lead times for standard models?
For standard sizes (e.g., LC-600 or LC-800), typical lead time is 15–25 working days. Custom designs require 30–45 days depending on complexity. We ship from Ningbo or Shanghai ports.
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