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Help CenterComplete Cyclone Recovery Equipment System With Dust Pre-filtration For Industrial Production Line
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Deqing Leixin Coating Equipment Co., Ltd. proudly presents our Complete Cyclone Recovery Equipment System with Dust Pre-filtration, designed specifically for industrial production lines requiring efficient dust capture and material recovery. As a manufacturer established in 2011 with an ISO9001-certified quality management system, we integrate years of expertise into this robust solution. This system combines a pre-filtration stage with high-efficiency cyclone separation, ensuring minimal dust escape and maximum reusable material recovery, all while reducing downstream filter load. Whether you operate in chemical processing, powder coating, or bulk material handling, our system delivers reliable performance and operational cost savings.
The system is engineered to handle high dust loads commonly found in continuous production environments. By incorporating a pre-filter stage before the cyclone, larger particles are captured upfront, significantly extending the lifespan of the main cyclone and any subsequent fine filters. This design not only improves overall separation efficiency but also lowers energy consumption by reducing pressure drop across the system. The compact, skid-mounted configuration allows for easy integration into existing production lines with minimal footprint.
Key Features & Benefits:
Dual-Stage Filtration: Pre-filter captures coarse particles, cyclone separates medium to fine dust, achieving up to 95% efficiency for particles above 10 microns.
Modular Design: Components can be individually serviced or replaced, reducing downtime and maintenance costs.
Corrosion-Resistant Construction: Standard carbon steel with optional stainless steel for corrosive or hygroscopic materials.
Energy-Efficient Fan System: Centrifugal fan with variable speed control (optional) optimizes airflow to match production demands.
Easy Cleaning & Collection: Bottom discharge hopper with rotary valve or manual slide gate for continuous or batch material retrieval.
Safety Compliance: Designed with explosion-proof options (consult factory) and grounding to meet industrial safety standards.
Automation Ready: Can be integrated with PLC control for automatic pressure monitoring and filter cleaning cycles.
| Parameter | Value |
|---|---|
| Airflow Capacity | 2000 m³/h |
| Pre-Filter Type | Bag filter (polyester felt, 300 g/m²) |
| Cyclone Diameter | 800 mm |
| Separation Efficiency | ≥95% (particles >10μm) |
| Operating Temperature | Up to 80°C (standard), optional high-temp version |
| Power Consumption | 7.5 kW (fan motor) |
| Dimensions (L×W×H) | 3000×1500×2500 mm |
| Material (standard) | Q235 carbon steel |
Our system is designed to reduce your total cost of ownership. The pre-filtration stage minimizes wear on the cyclone and downstream equipment, while the recovered material can be directly reused in your production process — adding tangible value. Additionally, the low pressure drop design keeps energy bills under control. For industries handling fine powders like pharmaceutical intermediates or food ingredients, optional HEPA after-filters can be added for stricter air quality compliance.
At Deqing Leixin Coating Equipment Co., Ltd., we back our products with over a decade of manufacturing experience. Our factory spans 1,000-3,000 m² and employs 51-100 skilled workers. With an annual export value of US$1 Million - US$1.5 Million, we serve markets across North America, Europe, Asia, Africa, and Oceania. Each system undergoes rigorous quality checks under our ISO9001-certified processes. We ship from Ningbo or Shanghai ports, providing reliable lead times and after-sales support. Contact us today to discuss your specific dust recovery requirements and benefit from a customized solution tailored to your production line.
Frequently Asked Questions
1. What is the separation efficiency of this system for very fine particles (e.g., 2-5 microns)?
The standard cyclone achieves about 50-70% efficiency for 5μm particles. For stricter requirements, we recommend adding a cartridge filter or baghouse after the cyclone. Contact our engineers for a custom design.
2. Can the system handle sticky or hygroscopic dust?
Yes, with options such as stainless steel construction, PTFE-lined pre-filter bags, and heated hopper walls to prevent clogging. Please specify the material properties when inquiring.
3. What is the typical maintenance frequency?
The pre-filter bags should be inspected monthly and replaced every 6-12 months depending on dust load. The cyclone body requires minimal maintenance – check for erosion or buildup annually.
4. Do you provide installation and commissioning services?
We offer on-site commissioning supervision by our engineers (available at extra cost). Detailed installation manuals and video guidance are included with each system.
5. Can the system be integrated with existing ductwork?
Absolutely. We can provide custom flanges, adapters, and duct transition pieces to match your current layout. Our sales team will need your existing duct dimensions.
6. What is the noise level during operation?
Standard operation is around 75-85 dB(A) at 1 meter, depending on fan speed. Optional silencers and acoustic enclosures can reduce noise to below 70 dB(A).
7. Is explosion-proof design available?
Yes, for combustible dust applications (e.g., aluminum, coal). We can supply explosion relief panels, flame arrestors, and ATEX-compliant electrical components upon request.
8. What is the warranty period?
Standard warranty is 12 months from installation or 18 months from shipment, whichever comes first. Extended warranty options are available.
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