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Automatic Anti-Static Powder Coating Spray System With Cyclone Recovery for Safe Operation
Product Spotlights
Automatic anti-static powder coating spray system with high-efficiency cyclone recovery ensures safe operation, reduces powder waste by up to 95%, and delivers consistent coating quality. PLC-controlled automation boosts productivity, while modular design adapts to various production lines. ISO9001 certified with global export experience.
Negotiable
MOQ: 1 Set (Price negotiable depending on order volume and customization)
Key Specifications
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Voltage:
Other, 380V / 50Hz (customizable for other standards)
Material:
Stainless Steel / Carbon Steel (optional)
Spray Method:
Automatic reciprocating or fixed spray guns
Payment & Shipping
Payment Methods:
Port of Shipment:
Ningbo/Shanghai
Delivery Detail:
Delivery time depends on order quantity.
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Voltage
Other, 380V / 50Hz (customizable for other standards)
Material
Stainless Steel / Carbon Steel (optional)
Spray Method
Automatic reciprocating or fixed spray guns
Recovery Type
Cyclone separator with cartridge filter
Applicable Powder
Thermosetting powder (epoxy, polyester, etc.)
Certification
ISO9001
Control System
PLC + HMI touch screen
Safety Features
Anti-static design, grounding, emergency stop
Coating Efficiency
≥95% (with cyclone recovery)
Customizable Size
Yes, according to workpiece dimensions
Welcome to Deqing Leixin Coating Equipment Co., Ltd. – your trusted partner in advanced powder coating technology since 2011. Our Automatic Anti-Static Powder Coating Spray System with Cyclone Recovery for Safe Operation is designed to deliver high productivity, superior coating quality, and maximum safety. By integrating anti-static components and a cyclone recovery unit, this system minimizes fire/explosion risks and recycles overspray powder for up to 95% material savings. Whether you are coating automotive parts, furniture, or general metal products, this solution offers reliable performance and consistent results.
Key Features & Technical Advantages
- Anti-Static Construction – All components are manufactured with conductive materials and proper grounding to prevent static charge buildup, reducing the risk of dust explosions. This is critical for safe operation in powder coating environments.
- Cyclone Recovery Unit – The high-efficiency cyclone separator captures fine powder particles from the exhaust air, returning them directly to the feed hopper. This drastically reduces powder waste and lowers material costs.
- Fully Automatic Spraying – Equipped with programmable logic controller (PLC) and human-machine interface (HMI), the system can automatically adjust spray gun movement, powder flow, and electrostatic voltage according to preset coating parameters. Operators only need to load/unload workpieces.
- Safe Operation – Emergency stop buttons, grounding cables, and interlocking door switches (if booth is enclosed) are standard. The anti-static design complies with international safety standards for powder coating booths.
- High Transfer Efficiency – Advanced electrostatic gun design ensures uniform powder charging and excellent wrap-around effect, achieving coating efficiency >95% combined with cyclone recovery.
- Modular Design – The system can be customized to fit different production line layouts. Options include single or multiple spray guns, manual touch-up capability, and various booth sizes.
Technical Specifications (Typical Model)
| Parameter | Value |
| Spray Booth Dimensions (L×W×H) | Customizable (e.g., 4m×3m×2.5m) |
| Number of Spray Guns | 2 – 12 guns (configurable) |
| Electrostatic Voltage | 0 – 100 kV (adjustable) |
| Powder Output per Gun | Up to 550 g/min |
| Cyclone Recovery Efficiency | ≥95% |
| Air Consumption | 0.5 – 1.5 m³/min per gun |
| Control System | PLC + Touch Screen |
| Power Supply | 380V / 50Hz (or as required) |
Benefits to Your Production
- Reduced Material Waste – With cyclone recovery, you can reuse up to 95% of overspray powder, drastically lowering operating costs.
- Consistent Coating Quality – Automatic control ensures uniform film thickness, reducing rejects and rework.
- Improved Worker Safety – Anti-static design and safety interlocks protect operators from electrical shock and explosion hazards.
- Higher Throughput – Fast reciprocating motion and multiple spray guns allow for high line speeds, increasing productivity.
- Easy Maintenance – Modular components and accessible cyclone filters simplify cleaning and replacement.
Why Choose Deqing Leixin?
As a specialized manufacturer established in 2011, Deqing Leixin Coating Equipment Co., Ltd. owns a factory of 1,000–3,000 square meters and employs 51–100 skilled workers. We have been exporting our coating systems to markets worldwide including North America, South America, Europe, Southeast Asia, Africa, and Oceania. Our annual export value exceeds US$1 million, reflecting global trust in our products. The company is ISO9001 certified, ensuring rigorous quality control from design to delivery. Our systems are shipped from Ningbo or Shanghai ports with reliable packaging and after-sales support.
This automatic anti-static powder coating spray system with cyclone recovery is the result of years of engineering experience and customer feedback. It represents a perfect balance between safety, efficiency, and cost-effectiveness. We invite you to contact our sales team for a customized solution tailored to your production needs.
Frequently Asked Questions (FAQ)
-
Q: What types of powder can be used with this system?
A: The system is compatible with most thermosetting powders, including epoxy, polyester, hybrid, polyurethane, and acrylic. It is also suitable for metallic and texture powders when using appropriate settings. -
Q: How does the anti-static feature prevent explosions?
A: All conductive parts are bonded and grounded to eliminate static charge accumulation. The spray booth is designed with non-sparking materials, and the ventilation system maintains powder concentration below the minimum explosive limit. -
Q: What is the typical recovery rate of the cyclone unit?
A: Under normal operating conditions, the cyclone separator recovers ≥95% of the overspray powder. The remaining fine particles are captured by a cartridge filter, ensuring clean exhaust. -
Q: Can the system be integrated into an existing conveyor line?
A: Yes, the control system can be synchronized with your conveyor speed and part detection sensors. Our engineers will design the interface according to your line parameters. -
Q: What maintenance is required for the cyclone and filters?
A: The cyclone requires periodic inspection for wear and cleaning of accumulated powder. The cartridge filters need replacement according to usage (typically every 6-12 months). The manual provides full instructions. -
Q: Do you provide installation and training?
A: Yes, we offer on-site installation supervision and training for your operators. Remote technical support is also available via video call. -
Q: What is the warranty period?
A: Standard warranty is 12 months from shipment. Extended warranty options are available upon request. -
Q: Is the system customizable for small batch production?
A: Absolutely. The system can be designed with quick color change features (e.g., powder feed and recovery flushing) to support small batches with minimal downtime.
Send Inquiry to This Supplier
1Yr
Business Type
Manufacturer
Year Established
2011
Factory Size
1,000-3,000 square meters
Annual Export Value
US$1 Million - US$1.5 Million
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