Contact Platform Support
Help CenterMulti-Effect Evaporation Crystallizer for Salt Crystallization, 220V Power
Product Spotlights
Related Products
-
Automatic Multi-Effect Evaporation Crystallizer With MVR SystemUS$ 4950 - 5871000MOQ: 1 Case -
Multi-Effect Evaporation Crystallizer for Chemical Industry, Mill Test Report ProvidedUS$ 4950 - 5871000MOQ: 1 Case
-
304 Stainless Steel Multi-Effect Evaporation Crystallizer With PLC ControlUS$ 4950 - 5871000MOQ: 1 Case
-
Multi-Effect Evaporation Crystallizer With 12-Month Warranty and Technical SupportUS$ 4950 - 5871000MOQ: 1 Case
-
Multi-Effect Evaporation Crystallizer With Standard Compliant Safety FeaturesUS$ 4950 - 5871000MOQ: 1 Case
As a leading manufacturer with over 9 years of expertise in environmental and process technology, Qingdao Conqinphi Environmental Technology Group is proud to introduce our advanced Multi-Effect Evaporation Crystallizer for Salt Crystallization. Engineered within our expansive 10,000-30,000 square meter production facility, this system represents a significant leap in efficient and sustainable salt production. Designed to maximize energy recovery and minimize operational costs, our crystallizer is the result of continuous innovation and a deep understanding of industrial crystallization processes. We serve a global clientele across North America, Europe, Asia, and beyond, providing robust solutions that meet diverse regional requirements.
This 220V powered system is engineered for high-performance salt crystallization, transforming brine solutions into high-purity crystalline salt through a sophisticated multi-effect evaporation process. It is an ideal solution for industries requiring reliable, large-scale salt production with superior control over crystal size and quality.
Core Product Features & Technical Advantages:
- High Energy Efficiency: Utilizes a multi-effect evaporation design where the vapor from one effect serves as the heat source for the next, dramatically reducing steam consumption and operational energy costs.
- Precise Crystallization Control: Advanced control systems allow for precise regulation of supersaturation, temperature, and residence time, enabling the production of consistent crystal size distribution (CSD).
- Robust Construction: Typically constructed from corrosion-resistant materials like stainless steel (316L or 304), ensuring long service life even when processing aggressive brine solutions.
- Automated Operation: Integrated PLC-based control system automates key processes, including feed flow, evaporation rate, crystal slurry density, and system cleaning (CIP), reducing manual intervention and improving consistency.
- Scalable Design: Modular architecture allows for capacity scaling to match specific production needs, from pilot-scale units to full industrial plants.
- High Product Quality: Produces dense, free-flowing salt crystals with low moisture content and high purity, suitable for food-grade, industrial, or chemical applications.
- Waste Minimization: Efficiently concentrates brine to near dryness, maximizing salt recovery and minimizing liquid waste discharge.
Key Technical Specifications & Parameters:
| Parameter | Description / Typical Range |
| Operation Principle | Forced Circulation, Multi-Effect Evaporation |
| Number of Effects | 2 to 4 Effects (Configurable) |
| Heat Source | Saturated Steam or Electric Heater |
| Evaporation Capacity | From 1 ton/hr upwards (Customizable) |
| Final Crystal Moisture | Typically below 3% (wet basis) |
| Control System | PLC with Touchscreen HMI |
| Main Construction Material | SS304 / SS316L (Other materials available) |
| Power Requirement | 220V, 50/60Hz (Customizable for local grid) |
Benefits for Your Operation:
- Reduced Operating Costs: The multi-effect design significantly lowers steam consumption per ton of water evaporated, leading to substantial savings on energy bills.
- Enhanced Process Reliability: Stable operation with automated controls minimizes downtime and ensures consistent, high-quality output batch after batch.
- Improved Product Value: Controlled crystallization yields uniform crystals that command better market prices, especially for food and pharmaceutical grades.
- Environmental Compliance: Efficient operation reduces the volume of concentrated waste brine, aiding in meeting environmental discharge regulations.
- Lower Maintenance: Robust design and careful material selection reduce corrosion and scaling, extending intervals between maintenance shutdowns.
Trust in a solution backed by substantial manufacturing prowess and international experience. Our company, with an annual export value in the range of US$10-50 million and a dedicated team of 201-300 professionals, has consistently delivered reliable industrial equipment to markets worldwide, including North America, Europe, and Southeast Asia. Our operations are guided by a commitment to quality management systems. We leverage our strategic location at the Port of Qingdao to ensure efficient and timely global logistics. Choosing our Multi-Effect Evaporation Crystallizer means partnering with a capable manufacturer committed to providing not just equipment, but a comprehensive, energy-efficient, and profitable solution for your salt crystallization needs. Contact us today to discuss how we can customize this system to optimize your specific process.
Frequently Asked Questions (FAQ)
Q1: What is the primary advantage of a multi-effect system over a single-effect evaporator?
A: The key advantage is dramatically improved energy efficiency. In a multi-effect system, vapor generated in the first effect is used to heat the second effect, and so on. This reuse of latent heat can reduce steam consumption by up to 50% or more compared to a single-effect unit, leading to significantly lower operating costs.
Q2: Can this crystallizer handle different types of brine or salt sources?
A: Yes, the system is designed to be versatile. It can process brine from various sources such as seawater, salt lake brine, rock salt dissolution, or industrial waste streams. The material selection (e.g., higher-grade stainless steel) and specific operational parameters can be customized based on the corrosiveness and scaling potential of your feed solution.
Q3: How is the crystal size and shape controlled in this system?
A: Crystal size distribution is primarily controlled by carefully managing the level of supersaturation within the crystallizer body and the slurry circulation rate. Our PLC system allows precise tuning of these parameters. Additionally, the design of the internal circulation loop and the use of specific seeding techniques can influence the final crystal habit and size.
Q4: What level of automation does the system offer?
A: The system features a comprehensive PLC-based automation package. It typically includes automatic control of feed flow, steam pressure, condenser vacuum, crystallizer level, and slurry density. The Human-Machine Interface (HMI) allows for recipe management, data logging, alarm handling, and can facilitate remote monitoring options.
Q5: Is the 220V power specification fixed, or can it be adapted?
A: The 220V specification is a common configuration, but our systems are designed to be adaptable. We can configure the electrical components, including motors, heaters, and control panels, to match your local grid requirements, whether it's 380V, 440V, or other industrial standards.
Q6: What kind of after-sales support and services do you provide?
A: We provide a full suite of support services, including detailed installation guidance (manuals and drawings), commissioning supervision by our engineers, comprehensive operator training, and ready availability of spare parts. Our technical team offers remote and on-site troubleshooting support to ensure your plant runs smoothly.
Q7: How do you manage scaling and fouling inside the heat exchangers?
A: The forced circulation design helps minimize scaling by maintaining high fluid velocities. Furthermore, the system is equipped with an automated Clean-in-Place (CIP) system that can periodically circulate cleaning solutions to dissolve and remove scale deposits, ensuring maintained heat transfer efficiency and reducing manual cleaning downtime.
Q8: What is the typical lead time for a custom-configured system?
A: Lead time varies depending on the system's capacity, complexity, and material specifications. For standard medium-capacity designs, the typical lead time ranges from 16 to 24 weeks from order confirmation to shipment ex-works. We provide a detailed project schedule upon finalizing the technical proposal.
Send Inquiry to This Supplier
You May Also Like
-
Multi-Effect Evaporation Crystallizer for Pharmaceutical Wastewater TreatmentUS$ 4950 - 5871000MOQ: 1 Case
-
Semi-Automatic Multi-Effect Evaporation Crystallizer With Corrosion-Resistant AlloyUS$ 4950 - 5871000MOQ: 1 Case
-
Multi-Effect Evaporation Crystallizer With Remote Monitoring and Free Installation GuideUS$ 4950 - 5871000MOQ: 1 Case
-
Three-Stage Tri-Effect Falling Film Evaporator With Crystallizer for Viscous Liquid ConcentrationUS$ 2490 - 269800MOQ: 1 Combo
-
Vacuum Heat Pump Evaporator for Low Temperature Distillation of Printing WastewaterUS$ 2490 - 269800MOQ: 1 Combo
-
Low Temperature Vacuum Heat Pump Evaporator for Chemical Wastewater Reduction and ReuseUS$ 2490 - 269800MOQ: 1 Combo
-
Multi-Effect Force Circulation MVR Evaporator for Beverage Concentration and Food ProcessingUS$ 2490 - 269800MOQ: 1 Combo
-
Compact Automatic Electric Heating Heat Pump Evaporator System for Multi-Wastewater TreatmentUS$ 2490 - 269800MOQ: 1 Combo
-
Low Temperature Vacuum Evaporation Concentrator for Oily Wastewater Treatment and RecoveryUS$ 2490 - 269800MOQ: 1 Combo
-
Low Temperature Vacuum Heat Pump Evaporator With Salt Crystallizer for Wastewater TreatmentUS$ 2490 - 269800MOQ: 1 Combo
