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Stainless Steel Skid-Mounted Evaporator With PLC Control for Industrial Condensate Recovery
Product Spotlights
Industrial-grade stainless steel skid-mounted evaporator featuring automated PLC control for efficient condensate recovery. Offers reduced installation time, lower operational costs through energy efficiency and water reuse, and reliable, hands-off operation. Customizable capacity and heat source to fit specific industrial applications, supported by robust manufacturer expertise.
US$ 7200 - 115000
MOQ: 1 Combo
Key Specifications
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Material:
Other, Stainless Steel 304/316
Application:
Other, Industrial Wastewater Condensate Recovery
Control System:
PLC with HMI Touchscreen
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
50 days
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Material
Other, Stainless Steel 304/316
Application
Other, Industrial Wastewater Condensate Recovery
Control System
PLC with HMI Touchscreen
Mounting Type
Skid-mounted
Heat Source
Electric, Steam, or Thermal Oil
Evaporation Capacity
Customizable, from 100 L/hr upwards
Design Standards
Engineered to international industrial norms
Key Features
Automatic operation, Energy efficient, Compact footprint
As a leading manufacturer with over 9 years of experience, Qingdao Conqinphi Environmental Technology Group is proud to present our advanced Stainless Steel Skid-Mounted Evaporator with PLC Control. Engineered for the demanding requirements of industrial condensate recovery, this system embodies our commitment to delivering robust, efficient, and intelligent solutions for wastewater management and resource recovery. Our extensive experience, backed by a modern 10,000-30,000 sqm facility and a dedicated team of 201-300 professionals, ensures every unit is built to the highest standards, offering our global clients a reliable partner in achieving their sustainability and operational efficiency goals.
This evaporator is designed to tackle the challenges of recovering valuable water and potentially reusable materials from industrial condensates. By integrating a sophisticated PLC control system on a pre-assembled skid, we provide a turnkey solution that minimizes installation time, enhances operational control, and maximizes energy efficiency.
Core Product Features & Technical Advantages:
- Premium Stainless Steel Construction: The entire evaporator body and critical wetted parts are fabricated from high-grade stainless steel (304 or 316 optional), providing exceptional corrosion resistance, durability, and ensuring product purity, making it suitable for a wide range of industrial applications.
-
Intelligent PLC Control with HMI: The heart of the system is an industrial-grade Programmable Logic Controller paired with a user-friendly Human-Machine Interface touchscreen. This allows for:
- Fully automatic operation with pre-set programs.
- Real-time monitoring of temperature, pressure, level, and flow.
- Alarm management and data logging for process optimization.
- Remote access and control capabilities (optional).
- Skid-Mounted Design for Easy Deployment: The complete system, including the evaporator, pumps, control panel, and piping, is pre-assembled and tested on a single structural steel skid. This design drastically reduces on-site installation costs and time, ensuring faster commissioning and project turnaround.
- High-Efficiency Thermal Design: Utilizing advanced heat exchanger technology, the system achieves high evaporation rates with optimal energy consumption. Multiple heat source options (electric, steam, thermal oil) are available to suit your plant's existing utilities.
- Tailored for Condensate Recovery: Specifically engineered to handle industrial condensate streams, effectively separating purified water from dissolved solids, oils, or other contaminants, allowing for water reuse or safe discharge, and reducing wastewater disposal costs.
Technical Specifications Overview:
| Parameter | Details |
| Main Construction Material | Stainless Steel 304 / 316L |
| Control System | PLC with Color Touchscreen HMI |
| Evaporation Capacity | Customizable (e.g., 100 L/hr, 500 L/hr, 1 m³/hr, etc.) |
| Heat Source Options | Electric Heater, Steam Coil, Thermal Oil |
| Operating Pressure | Customizable, typically vacuum or atmospheric |
| Power Supply | As per customer requirement (380V/50Hz, 440V/60Hz, etc.) |
| Skid Dimensions (LxWxH) | Customized based on capacity and configuration |
Benefits to Our Clients:
- Reduced Operational Costs: Lower wastewater disposal fees and reduced freshwater intake through high-purity condensate recovery.
- Enhanced Process Reliability: Automated PLC control minimizes manual intervention, reduces human error, and ensures consistent performance.
- Quick Return on Investment: Skid-mounted design cuts installation expenses, while energy-efficient operation lowers running costs, accelerating ROI.
- Scalable and Flexible Solution: Systems are engineered to your specific capacity and feed characteristics, ensuring optimal performance for your application.
- Compliance Support: Helps industries meet stringent environmental regulations regarding wastewater discharge and resource conservation.
Trust in a manufacturer with a proven global footprint. Conqinphi Environmental Technology serves markets across North America, Europe, Asia, Africa, and Oceania, with an annual export value ranging from US$10 to US$50 million, demonstrating our capability to meet diverse international standards. Our comprehensive approach to quality is reflected in adherence to robust management systems. While specific certifications for this product model are available upon request, our operational framework is built on principles aligned with international standards. Choosing our skid-mounted evaporator means selecting a solution backed by nearly a decade of manufacturing expertise, a significant production scale, and a commitment to delivering tangible value through innovative environmental technology. Contact us today to discuss how this efficient condensate recovery system can be tailored to optimize your industrial operations.
Frequently Asked Questions (FAQ)
-
Q: What industries typically use this skid-mounted evaporator?
A: This unit is highly suitable for industries generating hot condensate or process wastewater, such as food & beverage, pharmaceuticals, chemicals, power generation, textiles, and metal finishing, where water recovery and waste volume reduction are priorities. -
Q: How does the PLC control system improve the operation?
A: The PLC automates start-up, running, cleaning (CIP), and shutdown sequences. It continuously monitors key parameters, adjusts operations for efficiency, provides diagnostic alerts, and records historical data for process analysis and maintenance scheduling, ensuring stable and hands-off operation. -
Q: What are the main advantages of a skid-mounted design versus a field-erected system?
A: Skid-mounted units are factory-assembled, wired, and tested, leading to significantly reduced on-site labor, lower installation risk, faster project completion, and guaranteed system integrity before it leaves our facility. It's a plug-and-play solution compared to complex field construction. -
Q: Can this evaporator handle condensate with varying contaminant levels?
A: Yes, the system design can be customized to accommodate a range of feed concentrations and compositions. Pre-treatment options or specific internal designs can be integrated based on your feed analysis to ensure effective separation and prevent scaling or fouling. -
Q: What kind of after-sales support and service do you provide?
A: We provide detailed operation manuals, wiring diagrams, and offer remote commissioning support. Spare parts are readily available, and we can arrange on-site technician visits for maintenance or troubleshooting if required. Technical support is accessible via email and phone. -
Q: Is the system energy-efficient?
A: Absolutely. The design focuses on maximizing heat transfer efficiency. Features like heat recovery from vapor condensate, optional multi-effect configuration for higher capacity, and intelligent control to match energy input with process demand all contribute to reduced energy consumption per unit of water evaporated. -
Q: How do we determine the right capacity for our needs?
A: Our engineering team will work with you to analyze your condensate flow rate (average and peak), composition, temperature, and desired recovery goals. Based on this data, we recommend the optimal evaporation capacity and system configuration. -
Q: What is the typical lead time for such a customized system?
A: Lead time varies based on the complexity and capacity of the order. Generally, for standard configurations, it ranges from 8 to 16 weeks after design confirmation. We provide a precise timeline upon finalization of technical specifications.
Send Inquiry to This Supplier
Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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