Turnkey Skid-Mounted Forced Circulation Evaporator With Pre-assembled Piping
Product Spotlights
Qingdao Conqinphi Environmental Technology Group Co., Ltd., established in 2015 with a factory spanning 10,000-30,000 square meters and a dedicated team of 201-300 professionals, is a leading manufacturer of industrial evaporation solutions. Our Turnkey Skid-Mounted Forced Circulation Evaporator with Pre-assembled Piping represents a breakthrough in efficiency and ease of deployment. Designed to deliver reliable performance for demanding applications such as wastewater concentration, chemical crystallization, and food processing, this system arrives as a fully integrated unit requiring minimal on-site work. By combining forced circulation technology with modular skid construction and pre-assembled piping, we offer you a solution that drastically reduces installation time, lowers labor costs, and ensures consistent, high-quality output from day one.
Key Features & Technical Advantages
- Forced Circulation Design – High-velocity flow through the heat exchanger prevents fouling and scaling, ensuring stable long-term operation even with high-viscosity or crystallizing liquids.
- Skid-Mounted Modular Construction – All components are mounted on a single heavy-duty steel skid, simplifying transport, handling, and foundation requirements. The compact footprint saves valuable floor space.
- Pre-assembled Piping System – Factory-installed piping with flanged and welded connections eliminates most field welding, dramatically reducing installation time by up to 60% compared to traditional field-erected systems.
- Turnkey Delivery – Each evaporator is fully assembled, tested, and commissioned in our workshop before shipment. You receive a complete, ready-to-run unit that only needs connection to utilities and process lines.
- Energy-Efficient Operation – Optimized heat exchanger design and optional mechanical vapor recompression (MVR) can lower energy consumption by 30-50% versus conventional systems.
- Advanced Automation – Equipped with a PLC-based control system (SIEMENS or equivalent) featuring touchscreen interface, real-time monitoring, and remote alarm capabilities. Parameter adjustments are intuitive and precise.
- Customizable Configuration – Available in various materials (SS304, SS316L, duplex stainless steel), multiple evaporation capacities (100 to 10,000 kg/h), and tailored to handle specific liquid characteristics (pH, viscosity, solids content).
Technical Specifications (Typical)
| Parameter | Value |
|---|---|
| Evaporation Capacity | 100 – 10,000 kg/h (customizable) |
| Operating Temperature | 50 – 120°C (depending on process) |
| Material of Construction | SS304 / SS316L / Duplex (optional) |
| Power Supply | 380V/50Hz, 3-phase (or as required) |
| Control System | PLC + HMI (SIEMENS or equal) |
| Dimensions | Varies by capacity; skid footprint typically 3m x 2m for 1000 kg/h unit |
Customer Benefits at a Glance:
- Fast Deployment – Pre-assembled skid reduces on-site installation from weeks to days.
- Lower Total Cost of Ownership – Reduced civil works, minimal labor, and energy-efficient operation lead to rapid ROI.
- High Reliability – Forced circulation minimizes fouling, extending service intervals and reducing downtime.
- Scalable Modularity – Multiple units can be paralleled for larger capacities without major re-engineering.
Trust & Quality Assurance
As a company with an annual export value exceeding US$10-50 million and serving markets across North America, South America, Europe, Southeast Asia, Africa, and Oceania, Qingdao Conqinphi has built a reputation for delivering robust and compliant industrial equipment. Our manufacturing facility is ISO9001, ISO14001, and OHSAS18001 certified, ensuring strict quality control and occupational health & safety standards. Every Turnkey Skid-Mounted Forced Circulation Evaporator undergoes a full factory acceptance test (FAT) prior to shipment, and we offer on-site commissioning support. With over 8 years of experience and a dedicated R&D team, we are committed to helping you achieve your process goals efficiently and sustainably.
Ready to optimize your evaporation process? Contact us today for a technical discussion, customized quotation, or to arrange a factory visit. Our team is available to provide detailed drawings, performance curves, and reference case studies.
Frequently Asked Questions (FAQ)
-
What is the typical lead time for this evaporator?
Standard lead time is 8-12 weeks depending on capacity and customization. For urgent orders, expedited delivery may be arranged. -
Can this system handle highly viscous or scaling liquids?
Yes, the forced circulation design maintains high flow velocity to minimize scaling and can handle liquids with viscosity up to 5000 cP. For extreme fouling, we can add additional features like online cleaning nozzles. -
What certifications does your company hold?
We are certified with ISO9001:2015, ISO14001:2015, OHSAS18001, and other industry-specific standards. Documentation is available upon request. -
Is the evaporator ready to use upon arrival?
Almost. The skid is fully assembled and wired. On-site work includes connecting process pipes, power supply, and control cables. Our team can provide remote or on-site commissioning support. -
What is the minimum order quantity (MOQ)?
MOQ is 1 set. We can also supply multiple units for larger projects. -
Can the evaporator be modified for a specific application?
Absolutely. We offer customization in materials, capacity, heating medium (steam, thermal oil, electric), and control philosophy. Provide your process data for a tailored solution. -
What warranty do you offer?
Standard warranty is 12 months from installation or 18 months from shipment, whichever comes first. Extended warranties are available. -
How do you ensure product quality?
Each unit is subject to a strict quality control procedure including material traceability, welding inspection, hydrostatic test, and a full factory acceptance test (FAT) with your presence or via live video.
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