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Stainless Steel Quadruple-effect Evaporator for Chemical Concentration, PLC Controlled
Product Spotlights
High-efficiency stainless steel quadruple-effect evaporator with PLC automation for chemical concentration. Dramatically reduces energy costs through multi-effect heat recovery. Features customizable capacity, robust corrosion-resistant construction, and precise automated control for consistent product quality and safe operation. Ideal for demanding pharmaceutical, food, and chemical industry applications.
US$ 6390 - 860000
MOQ: 1 Combo
Key Specifications
Get Latest Price
Material:
Other, Stainless Steel (e.g., 304, 316)
Application:
Other, Chemical Concentration
Configuration:
Quadruple-effect, PLC Controlled
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
45 days
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Material
Other, Stainless Steel (e.g., 304, 316)
Application
Other, Chemical Concentration
Configuration
Quadruple-effect, PLC Controlled
Control System
Programmable Logic Controller (PLC) with HMI
Heating Source
Steam or Electric Heating (customizable)
Capacity Range
Customizable based on client requirements
Design Standard
GMP, ASME, or client-specific standards
Cooling System
Integrated condenser unit
Automation Level
Fully automatic with data logging
As a leading manufacturer with a strong commitment to industrial excellence, Qingdao Conqinphi Environmental Technology Group is proud to introduce our advanced Stainless Steel Quadruple-effect Evaporator for Chemical Concentration. Engineered with precision and controlled by a sophisticated PLC system, this evaporator represents the pinnacle of efficiency and reliability for demanding concentration processes. Our decade of experience since 2015, combined with a modern facility spanning 10,000-30,000 square meters, ensures that every unit is built to the highest standards, offering our global clients a robust solution to enhance their production capabilities and reduce operational costs.
This evaporator is specifically designed to handle the rigorous demands of chemical concentration, but its versatility extends to pharmaceutical and food-grade applications where purity and consistency are paramount. The core value lies in its multi-effect design, which dramatically improves thermal efficiency and reduces energy consumption compared to single or double-effect systems.
Key Features and Technical Advantages:
- Superior Energy Efficiency: The quadruple-effect configuration utilizes waste heat from one effect to pre-heat the feed in the next, creating a cascading energy-saving process. This design can reduce steam consumption by up to 75% compared to a single-effect unit, leading to significant cost savings.
-
Precision PLC Control: The heart of the system is a fully programmable logic controller. This allows for:
- Automatic control of temperature, pressure, vacuum level, and feed flow rates.
- Real-time monitoring of all critical parameters through a user-friendly Human-Machine Interface (HMI).
- Recipe management for different products, ensuring batch-to-batch consistency.
- Alarm logging and safety interlocks to protect the equipment and product.
- Robust Stainless Steel Construction: Fabricated from high-grade stainless steel (304 or 316L available), the evaporator offers exceptional corrosion resistance, ensuring longevity and product purity. All wetted parts are polished to a sanitary finish where required.
- Customizable Design: We understand that every application is unique. Therefore, our evaporators are not off-the-shelf products. Key specifications are tailored to your needs:
| Parameter | Description / Options | Benefit to Client |
|---|---|---|
| Evaporation Capacity | From 500 kg/hr to 20,000 kg/hr (water evaporation) | Scalable solution for both pilot plants and large-scale production. |
| Final Product Concentration | Adjustable, capable of achieving high Brix/solid content. | Meets precise product specifications for viscosity and density. |
| Heat Exchange Surface | Calandria or falling film type, designed for optimal heat transfer. | Maximizes efficiency and minimizes thermal degradation of sensitive products. |
| Vacuum System | Integrated multi-stage ejectors or liquid ring vacuum pumps. | Lowers boiling point, preserving heat-sensitive compounds and saving energy. |
| CIP (Clean-in-Place) System | Optional fully automated CIP system. | Reduces downtime for cleaning, enhances hygiene, and ensures batch purity. |
Operational Benefits for Your Business:
- Lower Operating Costs: The dramatic reduction in steam and cooling water requirements directly decreases your utility expenses.
- Enhanced Product Quality: Precise PLC control and low-temperature evaporation under vacuum help maintain the chemical integrity, color, and aroma of sensitive materials.
- Increased Productivity: High evaporation rates and automated operation allow for continuous, high-throughput processing with minimal manual intervention.
- Reduced Environmental Impact: Higher efficiency means lower fuel consumption and a smaller carbon footprint. The system can also be designed to recover valuable solvents or by-products.
- Improved Safety: Automated controls reduce operator exposure to process hazards. Safety systems are integrated to handle pressure deviations or other abnormal conditions.
Backed by a workforce of 201-300 dedicated professionals and an annual export value reflecting our global reach across markets from North America and Europe to Southeast Asia and Africa, Qingdao Conqinphi stands as a reliable partner. Our adherence to a comprehensive framework of management standards underscores our commitment to quality, safety, and social responsibility. Choosing our PLC-controlled Quadruple-effect Evaporator means investing in a piece of equipment that delivers not just immediate process improvements but also long-term operational resilience and cost control. We invite you to contact us to discuss how this efficient and intelligent evaporation solution can be customized to meet the specific challenges of your chemical concentration process.
Frequently Asked Questions (FAQ):
-
What is the main advantage of a quadruple-effect design over a triple or double-effect evaporator?
The primary advantage is significantly higher thermal efficiency. Each additional "effect" reuses latent heat from the previous vapor, reducing fresh steam consumption. A quadruple-effect system typically uses about one-quarter of the steam required by a single-effect unit for the same evaporation duty, leading to substantial energy savings. -
Can this evaporator handle corrosive or high-viscosity chemicals?
Yes. The construction material (e.g., 316L stainless steel or other alloys) can be selected based on the corrosiveness of your feed. For viscous products, specific designs like forced circulation or wiped film configurations are available upon request to prevent fouling and ensure efficient heat transfer. -
How user-friendly is the PLC control system? Is training provided?
The PLC system features an intuitive graphical HMI (Touch Screen) for operation. We provide comprehensive operational and maintenance manuals, and on-site training for your engineers and operators is typically included with the installation and commissioning service to ensure smooth start-up. -
What is the typical lead time for such a customized evaporator system?
Lead time varies depending on the complexity, capacity, and specific customization requirements. Generally, it ranges from 16 to 24 weeks from order confirmation to shipment. A detailed project schedule is provided during the technical proposal phase. -
Do you offer pilot-scale units for testing before full-scale investment?
We can provide smaller-scale pilot or laboratory-sized multi-effect evaporators for process development and feasibility studies. This allows you to gather critical data on your specific material before committing to a large production unit. -
What kind of after-sales support is available?
Our support includes a standard warranty period, ready supply of spare parts, and access to technical assistance via email, phone, or video call. For critical issues, our engineers can provide on-site support, leveraging our global shipment network from Qingdao port. -
Can the system be integrated with our existing plant Distributed Control System (DCS)?
Absolutely. The PLC system is designed with standard communication protocols (e.g., Profibus, Modbus TCP/IP, Ethernet/IP) allowing for seamless integration into a broader plant automation and monitoring network for centralized control. -
What factors determine the final price of the evaporator?
The price is influenced by key factors such as evaporation capacity, material of construction (grade of stainless steel), level of automation, inclusion of optional features like a CIP system, and compliance with specific design standards (e.g., ASME, GMP). We provide detailed, transparent quotations based on your technical specifications.
Send Inquiry to This Supplier
Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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