Contact Platform Support
Help CenterCompact Quadruple-effect Falling Film Evaporator for Pharmaceutical Extracts, CIP System Included
Product Spotlights
Related Products
-
High Efficiency Quadruple-effect Evaporator With MVR Technology for Wastewater TreatmentUS$ 6390 - 860000MOQ: 1 Combo -
Durable Quadruple-effect Evaporator, Standard Compliant Design With On-site Operator TrainingUS$ 6390 - 860000MOQ: 1 Combo
-
Quadruple-effect Evaporator for Alcohol Distillery By-products, Complete Installation ServiceUS$ 6390 - 860000MOQ: 1 Combo
-
Industrial Quadruple-effect Evaporator System, 304 Stainless Steel Construction, Mill Test Report ProvidedUS$ 6390 - 860000MOQ: 1 Combo
-
Stainless Steel Quadruple-effect Evaporator for Chemical Concentration, PLC ControlledUS$ 6390 - 860000MOQ: 1 Combo
As a leading manufacturer in environmental and process technology, Qingdao Conqinphi Environmental Technology Group Co., Ltd. is proud to introduce our advanced Compact Quadruple-effect Falling Film Evaporator. Specifically engineered for the demanding requirements of pharmaceutical extract concentration, this integrated system combines high efficiency with a space-saving footprint and includes a built-in Clean-In-Place (CIP) system for stringent hygiene. Designed and built in our 10,000-30,000 square meter facility by a team of over 200 professionals, this evaporator represents our commitment to providing reliable, innovative solutions that help our global clients optimize their production processes, reduce energy consumption, and maintain the highest product quality.
Our evaporator is built to handle sensitive pharmaceutical materials with precision and care. The falling film design ensures gentle, short-time heating, which is crucial for preserving the active compounds and quality of herbal extracts, tinctures, and other pharmaceutical solutions. The compact design does not compromise on performance; it integrates four effects into a cohesive unit, maximizing heat recovery and significantly lowering steam and cooling water requirements compared to single or double-effect systems.
Core Features & Technical Advantages:
- Quadruple-Effect Efficiency: Utilizes waste heat from previous effects to pre-heat incoming feed, dramatically reducing primary energy consumption. This multi-stage design is a key driver for lower operational costs.
- Integrated CIP System: Ensures thorough cleaning and sterilization between batches or product changes without manual disassembly. This is critical for maintaining GMP standards, preventing cross-contamination, and minimizing downtime.
- Compact & Modular Design: Engineered for optimal use of floor space, making it suitable for both new installations and retrofits in existing production facilities. The modular construction also facilitates easier transportation and installation.
- Precision Temperature & Vacuum Control: Advanced PLC-based automation allows for precise regulation of temperature, pressure (vacuum), flow rates, and density. This ensures consistent product concentration and quality batch after batch.
- High-Quality Construction: Manufactured primarily from pharmaceutical-grade stainless steel (such as 304 or 316L, available upon request), offering excellent corrosion resistance and meeting hygiene requirements for pharmaceutical applications.
Detailed Technical Specifications:
The following table outlines some key customizable parameters of our standard evaporator design. Final specifications are tailored to your specific capacity and process needs.
| Parameter | Description / Typical Range |
|---|---|
| Evaporation Type | Quadruple-effect Falling Film |
| Standard Capacity (Water Evaporation) | 500 - 10,000 kg/hr (Customizable) |
| Final Concentrate Solids | Adjustable, typically up to 50-70% Brix |
| Heating Surface Material | Stainless Steel 304/316L |
| Vacuum System | Integrated multi-stage ejector or liquid ring pump |
| Control System | PLC with Touchscreen HMI, data logging |
| Utility Connections | Steam, Cooling Water, Electricity, CIP Solutions |
Benefits for Your Pharmaceutical Operation:
- Significant Energy Savings: The quadruple-effect design can reduce steam consumption by approximately 75% compared to a single-effect evaporator, leading to substantial cost reductions.
- Enhanced Product Quality: Low-temperature operation under vacuum protects thermolabile components in extracts, preserving efficacy, color, and aroma.
- Improved Operational Safety & Compliance: The closed system and integrated CIP reduce operator exposure to chemicals and high temperatures, while aiding compliance with GMP and pharmaceutical safety standards.
- Reduced Footprint & Installation Time: The pre-assembled, compact design requires less factory space and can be installed and commissioned more quickly than traditional multi-effect setups.
- Reliable & Consistent Performance: Built with robust components and automated controls, the system ensures stable, repeatable operation with minimal supervision.
Backed by nearly a decade of manufacturing expertise since our establishment in 2015 and a robust portfolio of quality management system certifications, Conqinphi delivers equipment you can trust. Our products reach diverse markets across North America, South America, Europe, Asia, Africa, and Oceania, demonstrating our capability to meet international standards. With an annual export value in the range of US$10-50 million, we have a proven track record of supplying reliable industrial equipment. Choosing our Compact Quadruple-effect Falling Film Evaporator means investing in a system designed for efficiency, built for durability, and supported by an experienced team dedicated to your project's success. Contact us today to discuss how this solution can be customized for your specific pharmaceutical extract concentration needs.
Frequently Asked Questions (FAQ):
Q1: What is the main advantage of a quadruple-effect design over a double-effect evaporator?
A: The primary advantage is substantially higher energy efficiency. A quadruple-effect system reuses latent heat from the vapor of each previous effect to heat the next, reducing fresh steam consumption by roughly 75% compared to a single-effect unit, and offering further savings over a double-effect design. This translates directly into lower operating costs.
Q2: How does the integrated CIP system work, and what are its benefits?
A: The Clean-In-Place system uses strategically placed spray balls, pumps, and tanks to circulate cleaning and sanitizing solutions through the entire evaporator circuit without disassembly. Benefits include guaranteed hygiene, prevention of batch-to-batch contamination, reduced labor for cleaning, and shorter downtime, which is vital for pharmaceutical production schedules.
Q3: Is this evaporator suitable for heat-sensitive botanical extracts?
A: Yes, absolutely. The falling film evaporation occurs under vacuum, which lowers the boiling point of the liquid. Combined with short residence time on the heated tubes, this creates a gentle concentration process that minimizes thermal degradation, making it ideal for preserving the integrity of heat-sensitive active ingredients in pharmaceutical and herbal extracts.
Q4: Can the capacity and final concentration be adjusted?
A: Yes, the system is highly customizable. The evaporation capacity (kg/hr of water removed) and the final solids content (Brix) are key parameters we design around based on your specific feed characteristics and production goals. The automated control system allows for precise adjustment and maintenance of the desired concentration endpoint.
Q5: What materials of construction are available?
A: The standard construction material is stainless steel, typically SS304 or SS316L, chosen for its corrosion resistance and suitability for pharmaceutical applications. Other grades or special materials can be evaluated and provided upon request to handle specific corrosive or high-purity requirements.
Q6: What level of automation is provided?
A: The system comes standard with a Programmable Logic Controller (PLC) and a user-friendly Touchscreen Human-Machine Interface (HMI). This allows for automated control of temperatures, pressures, flows, and density, with features like recipe management, alarm logging, and data recording for batch traceability.
Q7: Do you provide installation support and training?
A> Yes, we offer comprehensive support. This typically includes detailed installation drawings and manuals, remote commissioning assistance, and on-site installation supervision and operator training by our engineers, available as optional services to ensure a smooth startup and efficient long-term operation.
Q8: What after-sales services do you offer?
A: Our after-sales support includes a standard warranty on equipment, readily available spare parts, technical support via email and phone, and field service visits if required. We aim to build long-term partnerships by ensuring our clients' systems continue to perform optimally.
Send Inquiry to This Supplier
You May Also Like
-
Heavy-duty Quadruple-effect Evaporator for Salt Production, Titanium Tubes for Corrosive LiquidsUS$ 6390 - 860000MOQ: 1 Combo
-
Quadruple-effect Evaporator for Fruit Juice Concentration, Energy Saving Design With Heat RecoveryUS$ 6390 - 860000MOQ: 1 Combo
-
Reliable Quadruple-effect Evaporator With 18-month Warranty and Remote Technical SupportUS$ 6390 - 860000MOQ: 1 Combo
-
Industrial Wastewater Treatment Equipment Double Four-effect EvaporatorUS$ 3960 - 95400MOQ: 1 Combo
-
Industrial Falling Film Low-temperature Four-effect Evaporation Crystallization EquipmentUS$ 4890 - 995000MOQ: 1 Combo
-
Fly Ash From Incinerator Heads MVR/Triple-effect / Four-effect Evaporator EquipmentUS$ 2360 - 184500MOQ: 1 Combo
-
Customized Quadruple-effect Evaporator for Dairy Processing, Automatic Control With Touchscreen HMIUS$ 6390 - 860000MOQ: 1 Combo
-
Prefabricated Skid-Mounted Evaporator for Food & Beverage Processing, CIP CapableUS$ 7200 - 115000MOQ: 1 Combo
-
Turnkey Skid-Mounted Forced Circulation Evaporator With Pre-assembled PipingUS$ 7200 - 115000MOQ: 1 Combo
-
Skid-Mounted Evaporator System With Integrated Controls and On-site Commissioning SupportUS$ 7200 - 115000MOQ: 1 Combo
