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Durable Quadruple-effect Evaporator, Standard Compliant Design With On-site Operator Training
Product Spotlights
High-efficiency quadruple-effect evaporator designed for substantial energy savings (up to 75% steam reduction). Built with durable, corrosion-resistant materials for long service life. Features fully automated PLC control for stable operation. Includes comprehensive on-site operator training for optimal performance. Customizable design to suit various industrial applications in chemical, food, pharmaceutical, and wastewater sectors.
US$ 6390 - 860000
MOQ: 1 Combo
Key Specifications
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Material:
Other, 316L Stainless Steel / Duplex Steel (Optional)
Certification:
Other, ISO9001
Evaporation Capacity:
Customizable from 500 to 50000 kg/hr
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
45 days
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Material
Other, 316L Stainless Steel / Duplex Steel (Optional)
Certification
Other, ISO9001
Evaporation Capacity
Customizable from 500 to 50000 kg/hr
Design Standard
ASME / PED / GB Compliant
Application Field
Chemical, Pharmaceutical, Food, Wastewater Treatment
Control System
Fully Automated PLC with HMI Interface
Heat Source
Steam, Thermal Oil, or Electric Heater
Training Provided
On-site Operator Training Included
As a leading manufacturer with over eight years of expertise in environmental and process technology, Qingdao Conqinphi is proud to introduce our high-performance Durable Quadruple-effect Evaporator. Engineered for maximum energy efficiency and operational reliability, this system is designed to meet the rigorous demands of industrial concentration and solvent recovery processes. Our commitment to standard compliant design and comprehensive on-site operator training ensures that our clients not only receive a superior product but also gain the knowledge to operate it optimally, maximizing their return on investment from day one.
Core Product Features & Technical Advantages:
- Superior Energy Efficiency: Utilizes a quadruple-effect design where vapor from one effect serves as the heating medium for the next, drastically reducing steam consumption by up to 75% compared to single-effect units. This translates into significant operational cost savings.
- Robust & Durable Construction: Fabricated primarily from high-grade 316L stainless steel or other corrosion-resistant alloys upon request, ensuring longevity and resistance to aggressive process media. Key components are designed for easy maintenance and access.
- Intelligent Automation: Equipped with a fully integrated PLC-based control system featuring a user-friendly Human-Machine Interface (HMI). The system allows for precise control over parameters like temperature, pressure, level, and concentration, enabling stable, unattended operation.
- Versatile Application Scope: Ideal for concentrating a wide range of products including chemical salts, pharmaceutical intermediates, fruit juices, dairy products, and for treating industrial wastewater to achieve zero liquid discharge (ZLD).
- Scalable & Customizable Design: Available in a range of capacities to suit different production scales. Design can be adapted to specific client requirements regarding heat source (steam, thermal oil, electric), layout, and material of construction.
Detailed Technical Specifications:
| Parameter | Specification / Range | Remarks |
|---|---|---|
| Evaporation Capacity | 500 - 50,000 kg H₂O/hr | Custom engineered |
| Number of Effects | 4 (Quadruple) | Standard configuration |
| Final Product Concentration | Up to 60-70% TDS | Depending on feed |
| Steam Consumption (approx.) | 0.25 - 0.3 kg steam/kg evaporated water | Highly efficient |
| Operating Pressure | Vacuum to Slightly Positive | Optimized for boiling point reduction |
| Material of Construction (Standard) | 316L Stainless Steel | Other alloys available |
| Control System | PLC with Touch Screen HMI | Fully automated |
Benefits for Your Operation:
- Dramatic Reduction in Operating Costs: The multi-effect design minimizes energy requirements, offering one of the lowest cost-per-ton-of-evaporation rates available.
- Enhanced Product Quality: Gentle evaporation under vacuum conditions helps preserve heat-sensitive components, which is crucial for food and pharmaceutical applications.
- Reduced Environmental Footprint: Efficient operation lowers fuel consumption and associated emissions. The system is integral to wastewater volume reduction and resource recovery strategies.
- Operational Safety & Ease: The automated control system reduces manual intervention, minimizes human error, and includes safety interlocks. The provided on-site training empowers your team to operate safely and efficiently.
- High Return on Investment (ROI): The combination of low operating costs, high reliability, and minimal maintenance results in a favorable payback period.
Trust and Global Capability:
Backed by Qingdao Conqinphi's robust manufacturing capabilities from our 10,000-30,000 square meter facility and supported by a dedicated team of 201-300 professionals, this evaporator is built to global standards. Our adherence to ISO9001 for quality management and ISO14001 for environmental management underscores our commitment to excellence. With an annual export value reaching up to US$50 Million and a presence across North America, South America, Europe, Asia, Africa, and Oceania, we have proven our ability to deliver reliable solutions worldwide. Choosing our Quadruple-effect Evaporator means partnering with an experienced manufacturer who provides not just equipment, but a complete solution including critical knowledge transfer through operator training.
Frequently Asked Questions (FAQ):
-
Q: What is the primary advantage of a quadruple-effect design over a double or triple-effect system?
A: Each additional effect reuses latent heat from the previous effect's vapor, exponentially improving thermal efficiency. A quadruple-effect system typically uses about 75% less steam than a single-effect unit, offering superior energy savings. -
Q: Is this evaporator suitable for my specific product or wastewater stream?
A: Our systems are highly customizable. We conduct a thorough analysis of your feed material's properties (viscosity, fouling potential, boiling point rise) to recommend the optimal design, materials, and configuration. -
Q: What does the 'on-site operator training' include?
A> The training covers system startup/shutdown procedures, normal operation, routine monitoring via the HMI, basic troubleshooting for common alarms, preventive maintenance tasks, and safety protocols. It is hands-on and tailored to your specific installed system. -
Q: How long is the typical delivery and installation period?
A: Delivery time depends on the system's size and complexity, typically ranging from 20 to 36 weeks after design finalization. Installation is supervised by our engineers, and the duration varies with site readiness. -
Q: Can the system handle corrosive or scaling feedstocks?
A> Yes. We select materials like duplex steels, high-nickel alloys, or apply special coatings based on your process chemistry to ensure corrosion resistance and minimize scaling, thereby extending maintenance intervals. -
Q: What kind of after-sales support do you offer?
A: We provide comprehensive support including remote technical assistance, a supply of spare parts, and availability of service engineers for on-site support if required. Detailed operation and maintenance manuals are provided. -
Q: Are your designs compliant with international pressure equipment standards?
A: Yes. Our designs can be engineered to comply with major international standards such as ASME (U Stamp), PED (CE Marking), or GB standards, depending on the destination market's requirements. -
Q: What is the expected lifespan of this evaporator?
A: With proper material selection, operation, and maintenance as outlined in our training, the core evaporator vessel and major components are designed for a service life exceeding 15-20 years.
Send Inquiry to This Supplier
Miss scarlet
Sales
1Yr
Qingdao, Shandong, China
1Yr
Business Type
Manufacturer
Year Established
2015
Factory Size
10,000-30,000 square meters
Annual Export Value
US$10 Million - US$50 Million
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