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As a leading manufacturer with over a decade of expertise in pipeline rehabilitation machinery, Qingdao Yongke Machinery is proud to present our state-of-the-art Automated CIPP Felt Liner Production System. Engineered within our expansive 10,000-30,000 square meter facility, this system embodies our commitment to delivering efficient, reliable, and high-quality solutions for the global trenchless repair industry. Our system is designed to streamline the manufacturing of Cured-In-Place-Pipe (CIPP) liners, directly addressing the core needs of contractors and rehabilitation specialists for consistent product quality and enhanced operational throughput. By integrating advanced automation, we empower your business to meet project demands with greater precision and reduced labor intensity.
This comprehensive production line transforms raw felt or fabric materials into ready-to-install, resin-impregnated liners. The core value lies in its ability to ensure uniform resin saturation and controlled curing initiation, which are critical for the long-term structural performance of the installed liner. We understand that downtime is costly; therefore, our system is built for durability and ease of operation, supporting your projects from municipal sewer lines to industrial pipeline networks across diverse markets, including North America, Europe, and Southeast Asia.
Key System Components & Operational Features:
Automated Resin Impregnation Unit: This central component features a precisely controlled tank and application system. It ensures the felt liner is evenly and thoroughly saturated with the specified resin (epoxy, polyester, etc.), eliminating dry spots and inconsistencies that can compromise the final repair.
Programmable Drying & Curing Oven: Integrated with the impregnation line, the oven applies controlled heat to initiate the curing process of the resin. The temperature and conveyor speed are adjustable via the PLC, allowing customization for different resin chemistries and liner thicknesses, achieving the perfect "B-stage" cure for transport and installation.
PLC-Based Control System with HMI: The entire process is managed from a user-friendly touchscreen interface. Operators can set, monitor, and log all critical parameters such as resin mix ratio, impregnation speed, oven temperature, and line tension, ensuring repeatable quality batch after batch.
Modular & Scalable Design: The system can be configured to match your specific production volume requirements. Whether you need a compact line for smaller projects or a high-throughput system for large-scale contracts, the modular design allows for future expansion.
Safety & Environmental Considerations: Built with operator safety in mind, the system includes emergency stops, ventilation for fumes, and contained resin handling areas. Our manufacturing processes adhere to ISO14000 environmental management standards.
Technical Specifications & Configurable Parameters:
| Parameter | Description / Options |
| Liner Width Capacity | Standard ranges available (e.g., up to 1500mm). Custom widths available upon request. |
| Production Line Speed | Adjustable, typically 1-5 meters per minute, depending on resin and liner specifications. |
| Heating Method | Electric or thermal oil heating, customizable for energy efficiency needs. |
| Control System | Siemens/Mitsubishi PLC (optional) with color touchscreen HMI. |
| Resin Mixing & Feeding | Optional automated metering and mixing system for precise resin/hardener ratios. |
| Overall Power Requirement | Dependent on configuration; standard design for 380V, 3-phase, 50/60Hz. |
Advantages and Client Benefits:
Enhanced Product Consistency: Automation minimizes human error, producing liners with reliable thickness, resin content, and cure state for predictable installation and performance.
Increased Production Efficiency: Significantly higher output compared to manual methods, allowing you to take on more projects and reduce lead times.
Reduced Material Waste: Precise resin application controls minimize over-saturation and spillage, optimizing material usage and lowering per-meter production costs.
Improved Worker Safety & Environment: Enclosed processes reduce direct worker contact with resins and hardeners, lowering exposure risks and containing fumes.
Stronger Competitive Edge: In-house liner production gives you control over supply, quality, and scheduling, making your rehabilitation service more responsive and reliable for clients.
Backed by our ISO9001 certified quality management system and supported by a dedicated team of 51-100 professionals, every Automated CIPP Liner Production System from Qingdao Yongke Machinery is a testament to robust engineering and practical design. Our annual export value of US$1-1.5 Million reflects the trust placed in us by partners worldwide, from North America to Oceania. We don't just sell machinery; we provide a productivity solution that integrates seamlessly into your workflow. This system is an investment in the future of your pipe rehabilitation business, designed to deliver a strong return through operational excellence and superior end-product quality. Contact us today to discuss how we can configure the ideal production system to elevate your CIPP operations and drive your business growth forward.
Frequently Asked Questions (FAQ):
Q1: What is the lead time for a standard system?
A: The typical production and delivery lead time ranges from 60 to 90 days after order confirmation, depending on the system configuration and customization requirements. We provide a detailed project timeline upon quotation.
Q2: Can this system handle different types of resin, like epoxy and polyester?
A: Yes, the system is designed to be compatible with various thermosetting resins commonly used in CIPP, including epoxy, polyester, and vinyl ester. The control parameters can be adjusted to suit the specific curing profiles of different resins.
Q3: Do you provide installation supervision and operator training?
A: Yes, we offer optional on-site installation guidance and comprehensive operator training. Our technical team can ensure your personnel are fully proficient in running and performing basic maintenance on the system.
Q4: What is the expected production capacity in meters per day?
A: Capacity is highly configurable. A standard mid-range system can typically produce several hundred to over a thousand linear meters per 8-hour shift, depending on liner width, thickness, and the required resin cure level.
Q5: How does the system ensure even resin impregnation across the entire liner width?
A: The system employs precision-designed application rollers or a doctor blade system within the impregnation tank. Combined with controlled liner tension and speed, this ensures a uniform resin film is applied and pressed into the fabric.
Q6: What kind of after-sales support do you offer?
A: We provide a standard warranty for the machinery. Our support includes remote technical assistance, a supply of spare parts, and access to operation manuals and maintenance schedules. Support is available through email, phone, and video call.
Q7: Is the system suitable for manufacturing liners for both gravity and pressure pipes?
A: Absolutely. The system's precision allows for the production of liners meeting the stringent material quality standards required for both non-pressure (e.g., sewers) and pressure pipe rehabilitation applications.
Q8: Can we produce liners with an outer coating (e.g., PVC) using this system?
A: This is possible with a customized configuration. An additional module for applying and bonding an outer coating or film can be integrated into the production line. Please discuss this requirement during the consultation phase.
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