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CIPP Felt Liner Production Equipment for Efficient Pipeline Rehabilitation
Product Spotlights
Enables in-house production of CIPP liners, reducing costs and lead times. Features precision resin impregnation and PLC automation for consistent, high-quality output. Modular design adapts to various felt materials and liner sizes. Built by an ISO-certified manufacturer with global export experience, offering customization and reliable support.
Negotiable
MOQ: 1 Set (Price negotiable depending on order volume and customization)
Key Specifications
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Material Compatibility:
Polyester, fiberglass, or hybrid felt materials
Production Capacity:
Customizable output based on liner dimensions
Control System:
PLC-based with touchscreen HMI
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Material Compatibility
Polyester, fiberglass, or hybrid felt materials
Production Capacity
Customizable output based on liner dimensions
Control System
PLC-based with touchscreen HMI
Application
Municipal sewer, industrial pipeline rehabilitation
Heating Method
Hot air, steam, or UV curing options available
Liner Diameter Range
Typically 100mm to 1200mm, customizable
Liner Thickness Range
3mm to 25mm, depending on felt type
Standard Compliance
Designed to meet international CIPP process standards
Power Requirement
380V/50Hz or customizable for target market
As a leading manufacturer with over a decade of expertise, Qingdao Yongke Machinery Co., Ltd. specializes in providing advanced CIPP Felt Liner Production Equipment. Our machinery is engineered to empower contractors and rehabilitation specialists by delivering a reliable, in-house solution for manufacturing high-quality cured-in-place pipe liners, significantly reducing project lead times and material costs.
Our production line is designed for efficiency and precision, transforming raw felt materials into robust, resin-impregnated liners ready for installation. The core value lies in giving you control over your supply chain, ensuring liner availability for critical infrastructure projects.
Key Features & Technical Advantages:
- Modular & Scalable Design: The equipment can be configured to match your specific production volume and target liner specifications, from small-diameter residential lines to large industrial conduits.
- Precision Impregnation System: Ensures uniform resin saturation throughout the felt material, which is critical for achieving consistent wall thickness and structural integrity in the final cured liner.
- Advanced Curing Integration: The production process is optimized to prepare liners compatible with various curing methods (steam, hot water, UV), providing flexibility for different job site conditions.
- Automated Control for Consistency: A centralized PLC with a user-friendly touchscreen interface allows for precise control over parameters like resin mix ratio, impregnation speed, and tension, minimizing human error and material waste.
- Durable Construction: Built with industrial-grade components and corrosion-resistant finishes where needed, ensuring longevity and minimal downtime in demanding production environments.
Technical Specifications Overview:
| Parameter | Specification / Capability |
|---|---|
| Max. Liner Width | Up to 2500 mm (customizable) |
| Impregnation Speed | Adjustable, typically 0.5 - 3 meters per minute |
| Resin Heating & Mixing | Integrated temperature-controlled system |
| Felt Unwinding & Tensioning | Automatic tension control with braking system |
| Liner Winding | Motorized take-up reel for finished liner |
| Factory Footprint | Layout optimized for 10,000-30,000 sq.m facility |
Benefits for Your Business:
- Cost-Effectiveness: Produce liners on-demand, eliminating long lead times and high costs associated with purchasing pre-made liners from third parties.
- Quality Assurance: Maintain direct oversight of the entire manufacturing process, guaranteeing that every liner meets your stringent project specifications and quality standards.
- Project Flexibility: Quickly adapt to produce liners of non-standard sizes or with special material compositions to win more bids and tackle unique rehabilitation challenges.
- Enhanced Productivity: Streamline your operations by integrating liner production with your installation teams, creating a seamless workflow from factory to field.
Backed by our ISO9001, ISO14000, and OHSAS18001 certified manufacturing processes in our 10,000-30,000 square meter facility, every piece of equipment is built with a commitment to quality, environmental responsibility, and workplace safety. With an annual export value of US$1-1.5 Million and a strong presence across continents from North America to Oceania, our machines are proven in diverse markets. Choosing our CIPP Felt Liner Production Equipment means investing in reliability, gaining a competitive edge through vertical integration, and partnering with an experienced manufacturer dedicated to the pipeline rehabilitation industry. Contact us today to discuss how we can configure a system to elevate your rehabilitation capabilities.
Frequently Asked Questions (FAQ):
-
Q: What types of felt materials can this equipment process?
A: The equipment is designed to handle standard polyester and fiberglass felts commonly used in CIPP, as well as hybrid materials. Specific compatibility can be confirmed based on your material supplier's specifications. -
Q: Is training provided for operating and maintaining the production line?
A: Yes, comprehensive operational training and basic maintenance guidance are provided during installation and commissioning at your site to ensure your team can run the equipment effectively. -
Q: Can the machine produce liners for both gravity and pressure pipelines?
A: Absolutely. The production parameters, particularly resin impregnation control and felt selection, can be adjusted to manufacture liners suitable for both gravity flow and pressure pipe applications. -
Q: How is the resin mixing and application controlled to avoid waste?
A: The system features precise metering pumps and mixers controlled by the PLC. Resin usage is calibrated based on liner speed and width, minimizing excess and ensuring consistent quality. -
Q: What is the typical lead time for delivery and installation?
A: Lead times vary based on system configuration and order queue. Generally, after finalizing specifications, delivery and installation schedules can be provided. -
Q: Are different curing method preparations (for UV vs. steam) handled differently?
A: The core impregnation process is similar. However, the equipment setup and final liner handling (e.g., wrapping for UV-sensitive resin) can be customized based on your preferred curing technology. -
Q: What power supply standards do you support?
A: We typically manufacture for 380V/50Hz, but the electrical systems can be customized to meet the standard voltage and frequency of your country or region upon request. -
Q: Do you offer after-sales support and spare parts?
A: Yes, we provide reliable after-sales technical support and maintain an inventory of critical spare parts to ensure minimal disruption to your production.
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1Yr
Business Type
Manufacturer
Year Established
2010
Factory Size
10,000-30,000 square meters
Annual Export Value
US$1 Million - US$1.5 Million
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