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Qingdao Yongke Machinery Co., Ltd., established in 2010 with a factory area of 10,000–30,000 m² and a team of 51–100 skilled professionals, specializes in manufacturing high-quality CIPP Felt Liner Production Lines. Our equipment is engineered to produce premium felt liners for trenchless pipe rehabilitation, offering consistent thickness, uniform resin absorption, and reliable performance. With annual export value exceeding US$1 million to markets across North America, Europe, Asia, and Oceania, we deliver industrial manufacturing solutions that meet global standards for durability and efficiency.
This production line is designed to convert raw non-woven fabrics (polyester or polypropylene) into high-performance CIPP felt liners used in water, sewer, and gas pipe repair. It integrates unwinding, lamination, slitting, and winding processes into a continuous automated system. Key features include precise temperature control for thermal bonding, adjustable width and thickness settings, and a user-friendly PLC interface that minimizes operator intervention. The resulting liner features excellent flexibility, high tensile strength, and uniform resin retention – critical factors for successful CIPP installations.
Product Highlights & Technical Specifications
- High Production Efficiency: Continuous operation at speeds up to 30 m/min (customizable) reduces lead time and labor cost.
- Precise Liner Dimensions: Width tolerance ±2 mm, thickness uniformity ±0.2 mm for consistent quality.
- Multi-layer Lamination: Capable of producing 1–5 layer felt tubes with interleaved resin-permeable films.
- Robust Construction: Heavy-duty steel frame, stainless steel rollers, and Japanese-brand bearings ensure long service life.
- User-Friendly Control: Siemens PLC with touchscreen supports recipe storage, fault diagnosis, and remote monitoring.
- Safety & Compliance: Emergency stop, safety guards, and overload protection; certified with ISO9001, ISO14001, and OHSAS18001.
- Customization Options: Available for different liner diameters (DN50–DN1200), felt thickness (1.5–12 mm), and heating methods (electric/hot oil/steam).
| Parameter | Specification |
|---|---|
| Machine Type | CIPP Felt Liner Production Line (Continuous) |
| Production Speed | 10–30 m/min (adjustable) |
| Felt Width | Up to 3000 mm |
| Felt Thickness | 1.5–12 mm |
| Liner Diameter (when closed) | DN50–DN1200 |
| Heating Power | Electric: 60–120 kW (optional hot oil/steam) |
| Power Supply | 380V/50Hz (customizable) |
| Machine Dimensions (L×W×H) | Approx. 25 m × 3.5 m × 2.5 m |
| Weight | Approx. 12 tons |
| Control System | Siemens PLC + HMI Touch Screen |
Customer Benefits
- Reduce Material Waste: Automated tension control and precise cutting minimize scrap, lowering raw material cost by up to 8%.
- Shorter Production Runs: Quick-change tooling allows switching between liner diameters within 30 minutes, increasing overall equipment efficiency.
- Consistent Product Quality: PID temperature controllers and digital speed regulators ensure each liner meets ASTM F1216 standards for CIPP liners.
- Low Maintenance: Self-lubricating bearings and accessible components reduce downtime; spare parts are readily available from our Qingdao warehouse.
- Eco-Friendly Operation: Low energy consumption design and dust collection system help you meet environmental regulations.
Trust & Reliability – With over 14 years of experience in industrial machinery manufacturing, Qingdao Yongke Machinery Co., Ltd. has delivered turnkey production lines to 30+ countries. Our factory spans 10,000–30,000 m² and is equipped with advanced CNC machining centers, ensuring every component is manufactured with precision. We hold ISO9001, ISO14001, and OHSAS18001 certifications, reflecting our commitment to quality, environment, and occupational health. Our professional after-sales team provides installation guidance, operator training, and 12-month warranty. We invite you to contact us for a factory tour or technical proposal – let our expertise support your CIPP liner production success.
Frequently Asked Questions (FAQ)
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Q: What raw materials can this production line handle?
A: It is compatible with polyester and polypropylene non-woven fabrics, as well as composite fabrics. Customized roller surface treatments are available for special materials. -
Q: How does the machine ensure liner thickness uniformity?
A: The line uses a pair of heated pressure rollers with servo-driven gap adjustment, combined with online thickness monitoring (optional laser sensor) to maintain ±0.2 mm tolerance. -
Q: What is the maximum liner length per roll?
A: Depending on felt thickness and width, the winding unit can produce rolls up to 200 m long (customizable). Larger rolls reduce splicing needs during installation. -
Q: Do you provide installation and training?
A: Yes, we offer on-site commissioning and operator training for up to 7 days. A detailed operation manual and video tutorials are also included. -
Q: Can the line produce liners with an integrated resin-permeable film?
A: Absolutely. A separate unwinding unit for PE/PET film can be added, and the lamination section bonds the film to one or both sides of the felt. -
Q: What is the typical delivery time?
A: Standard configuration took 45–60 days after order confirmation; custom designs may require 60–90 days. We ship from Qingdao Port, China. -
Q: What after-sales support do you offer?
A: We provide 12-month warranty, lifetime technical support, and remote troubleshooting via video call. Spare parts are available with fast dispatch. -
Q: Is the machine compliant with international safety standards?
A: Yes, it is designed with CE-required safety features (e.g., interlocked guards, emergency stop) and our factory is certified with OHSAS18001. Specific certifications can be supplied upon request.
Send Inquiry to This Supplier
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