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HDPE Spiral Pipe Machine for Agricultural Irrigation and Water Supply Projects
Product Spotlights
This HDPE Spiral Pipe Machine enables efficient, large-diameter pipe production for irrigation and water supply. It features PLC-controlled spiral winding for flexibility in diameter/wall thickness, high-torque extrusion for consistent output, and precise temperature control. Built for durability with energy-saving options, it helps manufacturers produce corrosion-resistant, long-life pipes, reducing operational costs and expanding product offerings for infrastructure projects.
Negotiable
MOQ: 1 Set (Price negotiable depending on order volume and customization)
Key Specifications
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Material Processed:
HDPE (High-Density Polyethylene)
Pipe Diameter Range:
Customizable, typically 200mm to 3000mm
Application:
Agricultural Irrigation, Water Supply Projects, Drainage Systems
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
30 days
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Material Processed
HDPE (High-Density Polyethylene)
Pipe Diameter Range
Customizable, typically 200mm to 3000mm
Application
Agricultural Irrigation, Water Supply Projects, Drainage Systems
Control System
PLC with Touch Screen HMI
Production Capacity
Depends on pipe diameter and wall thickness
Heating Method
Electromagnetic Induction Heating (optional)
Main Drive Power
Available upon request (e.g., 55KW - 160KW)
Certifications
ISO9001, ISO14000, OHSAS18001
Machine Weight
Customizable based on configuration
Cooling Method
Water Cooling System
As a leading manufacturer with over a decade of experience, Qingdao Yongke Machinery Co., Ltd. specializes in providing robust and efficient plastic pipe production solutions. Our HDPE Spiral Pipe Machine is engineered to meet the demanding requirements of modern agricultural irrigation and municipal water supply projects. Designed for high-volume production of large-diameter pipes, this machine combines advanced extrusion technology with reliable spiral winding to deliver pipes known for their excellent pressure resistance, corrosion resistance, and long service life, making it an ideal investment for infrastructure development.
Core Product Features & Technical Advantages:
- High-Efficiency Spiral Winding Technology: The machine utilizes a precision-controlled spiral winding head to form the pipe profile continuously. This method allows for the production of large-diameter pipes with relatively lower mold investment and is highly adaptable to changes in pipe diameter and wall thickness.
- Stable Extrusion System: Equipped with a high-torque, energy-saving single or twin screw extruder (optional), it ensures consistent melting and plasticizing of HDPE raw materials, providing a stable and uniform material flow for the winding process.
- Intelligent Control System: The entire production line is managed by a centralized PLC (Programmable Logic Controller) with a user-friendly touch screen HMI. Operators can easily set and monitor parameters like winding speed, extrusion temperature, and cooling efficiency, ensuring consistent product quality and simplified operation.
- Precision Temperature Control: Features advanced electromagnetic induction heating or ceramic heating bands (optional) for the extrusion barrel and die head. This ensures precise and energy-efficient temperature regulation, crucial for maintaining the material properties and dimensional stability of the HDPE pipe.
- Efficient Cooling & Calibration: An integrated water cooling system with spray rings or vacuum calibration tanks quickly solidifies the molten plastic after winding, fixing the pipe's shape and internal structure to meet strict dimensional tolerances.
- Robust Construction & Safety: Built with heavy-duty steel frames and high-quality components, the machine ensures long-term stability under continuous operation. Safety features include emergency stop buttons, protective covers, and interlock systems, aligning with occupational health and safety management standards.
Detailed Technical Specifications:
| Parameter | Specification / Description |
|---|---|
| Applicable Material | HDPE (High-Density Polyethylene) Granules |
| Produced Pipe Type | Spiral Wound Corrugated or Structured Wall Pipe |
| Pipe Diameter Range (Typical) | 200mm to 3000mm (Customizable) |
| Wall Thickness Range | Customizable based on SDR (Standard Dimension Ratio) requirements |
| Production Line Length | Approximately 30-60 meters (configurable) |
| Control System | PLC with Color Touch Screen (Siemens/Mitsubishi optional) |
| Main Extruder Power | 55KW, 90KW, 132KW, 160KW (Available upon request) |
| Heating Zones | Multiple zones for barrel and die head |
| Cooling Method | Water Spray Cooling or Vacuum Calibration Tank |
| Winding Speed | Adjustable, typically 0.5 - 3.0 m/min |
Benefits for Your Business:
- Cost-Effective Production: Enables the manufacturing of large-diameter pipes suitable for irrigation and water supply at a competitive cost per meter, offering a strong return on investment.
- Product Versatility: Capable of producing pipes for various applications beyond irrigation, including drainage, culverts, and industrial ducting, allowing you to diversify your product offerings.
- Durability & Low Maintenance: HDPE pipes produced are highly resistant to chemicals, abrasion, and UV radiation, leading to lower long-term maintenance costs for end-users, enhancing your product's market appeal.
- Operational Simplicity: The automated control system reduces labor intensity and the need for highly skilled operators, lowering your operational costs.
- Scalable Solution: The modular design allows for future upgrades or integration with auxiliary equipment (like online printing or socket fusion), supporting your business growth.
Trust & Proven Performance:
Backed by Qingdao Yongke Machinery's commitment to quality since 2010, our manufacturing processes are certified under ISO9001 for quality management, ISO14000 for environmental management, and OHSAS18001 for occupational health and safety. Operating from a modern facility spanning 10,000-30,000 square meters and supported by a dedicated team of 51-100 professionals, we have successfully exported our machinery to markets worldwide, including North America, Europe, Southeast Asia, and Africa, with an annual export value ranging between US$1 Million and US$1.5 Million. This global footprint underscores the reliability and adaptability of our HDPE Spiral Pipe Machines in diverse project conditions. Choose our machine to equip your production line with technology that delivers consistent quality, operational efficiency, and a product that meets the critical needs of agricultural and water infrastructure projects.
Frequently Asked Questions (FAQ):
-
Q: What is the primary advantage of a spiral winding machine over other pipe production methods for large diameters?
A: Spiral winding technology is particularly advantageous for large-diameter pipes (above 500mm) as it requires less initial investment in large, expensive molds compared to direct extrusion. It also offers greater flexibility in quickly changing pipe diameters and wall thicknesses during production. -
Q: Can this machine process recycled HDPE material?
A> Yes, with proper configuration, our machine can process a certain percentage of high-quality recycled HDPE granules mixed with virgin material. The exact ratio and feasibility depend on the desired final pipe properties and relevant standards; we recommend consulting our engineers for specific requirements. -
Q: What is the typical lead time for delivery and installation?
A: The lead time varies based on the machine configuration and order queue. Generally, it ranges from 60 to 90 days after order confirmation. We provide detailed installation manuals and can arrange our engineers for on-site installation supervision and operator training. -
Q: What kind of after-sales support do you provide?
A: We offer comprehensive after-sales support, including a 12-month warranty on major components, remote technical assistance via phone/email, readily available spare parts supply, and optional on-site maintenance services. Our goal is to ensure your production line runs smoothly. -
Q: How energy-efficient is this machine?
A: The machine incorporates several energy-saving features, such as high-efficiency screw designs, electromagnetic induction heating (optional) which has faster response and less heat loss, and optimized motor drives. We can provide estimated power consumption data based on your specific production parameters. -
Q: What standards do the pipes produced by this machine comply with?
A> The pipes produced can be manufactured to meet various international and regional standards for HDPE spiral wound pipes, such as ASTM F894, ISO 21138, or specific national standards for drainage and sewerage. The compliance depends on the raw material used and the precise machine settings. -
Q: Is the machine suitable for producing pipes with special requirements, like UV stabilization or different colors?
A: Absolutely. The machine can process HDPE compounds that include UV stabilizers for outdoor applications. Producing pipes in different colors (like blue for potable water, black for general drainage) is also possible by using the corresponding colored HDPE granules. -
Q: What infrastructure is required at the customer's factory for installation?
A> Key requirements include a sufficiently large and level concrete floor, a stable power supply (voltage and capacity as per machine specs), a reliable water source for the cooling system, and adequate ventilation. We provide a detailed site preparation checklist prior to shipment.
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1Yr
Business Type
Manufacturer
Year Established
2010
Factory Size
10,000-30,000 square meters
Annual Export Value
US$1 Million - US$1.5 Million
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