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HDPE Spiral Corrugated Pipe Extrusion Line for Agricultural Irrigation Projects
Product Spotlights
Produces durable HDPE spiral corrugated pipes essential for efficient agricultural irrigation. Features high-precision extrusion, advanced spiral forming, and intelligent PLC control for consistent quality. Energy-efficient design lowers operational costs. Customizable for a wide pipe diameter range (200mm-3000mm). Backed by ISO certifications and global export experience, ensuring reliable performance and comprehensive support.
Negotiable
MOQ: 1 Set (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
HDPE (High-Density Polyethylene)
Pipe Diameter Range:
Customizable, typically from 200mm to 3000mm
Application:
Agricultural Irrigation Projects, Drainage Systems
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
60 days
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Material
HDPE (High-Density Polyethylene)
Pipe Diameter Range
Customizable, typically from 200mm to 3000mm
Application
Agricultural Irrigation Projects, Drainage Systems
Production Capacity
Varies by model and configuration
Control System
PLC-based automatic control system
Drive System
Energy-efficient AC frequency drive
Extrusion Unit
Single or twin screw extruder available
Corrugation Type
Spiral corrugated structure
Cooling System
High-efficiency water cooling tank
Certifications
ISO9001, ISO14000, OHSAS18001
As a professional manufacturer with over a decade of experience, Qingdao Yongke Machinery is proud to present our advanced HDPE Spiral Corrugated Pipe Extrusion Line. Designed specifically for the demanding requirements of modern agricultural irrigation projects, this production line embodies our commitment to innovation, reliability, and delivering tangible value to our global clientele. Our machinery, exported to markets worldwide from North America to Southeast Asia, is engineered to help you produce high-quality, durable irrigation pipes efficiently, supporting sustainable agricultural development and infrastructure growth.
Our extrusion line is engineered to transform HDPE raw materials into robust, long-lasting spiral corrugated pipes, which are essential for efficient water conveyance in irrigation systems. The unique spiral corrugated design provides exceptional ring stiffness and resistance to soil pressure, making it ideal for buried applications. The production process is meticulously controlled to ensure consistent pipe geometry and wall thickness, which are critical for maintaining flow efficiency and system longevity.
Key Features and Technical Advantages:
- High-Precision Extrusion: Equipped with a high-performance single or twin-screw extruder (available upon request), the line ensures stable melting, uniform plasticizing, and consistent output of HDPE material, forming a perfect base pipe.
- Advanced Spiral Corrugation Forming: The core of the line is the precision spiral corrugation module. It utilizes a unique forming technology that creates the spiral ribs with high dimensional accuracy, enhancing the pipe's structural strength without compromising its flexibility.
- Intelligent Control System: A centralized PLC control panel allows for seamless operation and monitoring of all parameters, including temperature, speed, and traction force. This ensures stable production quality and simplifies the operator's task.
- Energy-Efficient Design: Incorporating AC frequency drive systems in key components reduces overall power consumption, aligning with sustainable manufacturing practices and lowering operational costs.
- Rapid Cooling & Calibration: A multi-stage vacuum calibration tank and water cooling system quickly set the pipe shape, minimizing internal stress and preventing deformation, resulting in pipes with excellent roundness and surface finish.
- Customizable Configuration: The line can be tailored to produce pipes within a wide diameter range, typically from 200mm to 3000mm, meeting the specific needs of different irrigation project scales.
Technical Specifications Table:
| Parameter | Specification |
|---|---|
| Applicable Material | HDPE (High-Density Polyethylene) |
| Pipe Diameter Range | Customizable (Standard range: 200mm - 3000mm) |
| Corrugation Profile | Spiral (Single Wall) |
| Control System | PLC with Touch Screen HMI |
| Drive Type | AC Frequency Drive |
| Cooling Method | Water Bath Cooling with Vacuum Calibration |
| Line Power Requirement | Customizable based on configuration |
| Production Output | Varies with pipe diameter and wall thickness |
Benefits for Your Agricultural Irrigation Projects:
- Durability & Long Service Life: Pipes produced are resistant to corrosion, chemicals commonly found in soil, and UV radiation, ensuring a long operational life for irrigation networks.
- Cost-Effectiveness: The efficient production process and low maintenance requirements of the machinery translate to a lower cost per meter of pipe produced.
- Improved Hydraulic Efficiency: The smooth inner wall of the HDPE pipe, combined with the structured outer wall, minimizes friction loss, allowing for efficient water flow and potentially reducing pump energy requirements.
- Easy Installation: The lightweight yet strong nature of HDPE spiral pipes makes them easier and faster to transport and install in the field, reducing labor costs and project timelines.
- Scalable Production: Whether for small-scale farms or large regional irrigation schemes, our production line's flexibility allows you to scale your pipe manufacturing as demand grows.
Backed by our ISO9001, ISO14000, and OHSAS18001 certifications, every extrusion line from our 10,000-30,000 square meter factory is built to stringent quality, environmental, and safety management standards. With an annual export value consistently ranging between US$1 Million and US$1.5 Million, we have established trust with partners across six continents. Our dedicated team of 51-100 professionals ensures comprehensive support from installation and training to after-sales service. Choosing our HDPE Spiral Corrugated Pipe Extrusion Line means investing in a reliable, high-performance solution that will empower your agricultural irrigation pipe production for years to come. Contact us today to discuss how we can configure a line to meet your specific project requirements.
Frequently Asked Questions (FAQ)
-
Q: What is the main advantage of a spiral corrugated pipe over a smooth pipe for irrigation?
A: The spiral corrugation significantly increases the pipe's ring stiffness and resistance to external loads (like soil pressure) while maintaining flexibility. This makes it ideal for buried applications common in irrigation, where it can withstand ground movement without cracking. -
Q: Can this production line use recycled HDPE material?
A: The line is primarily designed for virgin HDPE to ensure optimal pipe quality and performance required for pressurized irrigation. The use of certain grades of recycled material may be possible but could affect the final product's properties and is subject to technical evaluation. -
Q: What is the typical lead time for delivery and installation?
A: Lead times vary based on the specific configuration and current production schedule. Generally, standard lines have a shorter lead time, while fully customized systems require more detailed engineering and manufacturing. A precise timeline will be provided upon finalizing the order. -
Q: Do you provide operator training and technical documentation?
A: Yes, comprehensive operator training is a standard part of our service. We provide detailed technical manuals, electrical diagrams, and on-site (or remote) training to ensure your team can operate and perform basic maintenance on the line efficiently. -
Q: How energy-intensive is the operation of this extrusion line?
A: Our line incorporates energy-saving technologies like AC frequency drives and optimized heating zones. While power consumption depends on the production speed and pipe size, the design focuses on minimizing energy use per kilogram of output, making it a cost-effective choice for continuous operation. -
Q: What kind of after-sales support do you offer?
A: We offer a standard warranty on the machinery. Our support includes remote troubleshooting assistance, a supply of readily available spare parts, and the availability of service engineers for on-site support if needed. We maintain long-term partnerships with our clients. -
Q: Is the line capable of producing pipes for other applications besides agricultural irrigation?
A: Absolutely. While optimized for irrigation pipes, the HDPE spiral corrugated pipes produced are also widely used in land drainage, culverts, stormwater management, and other civil engineering projects requiring durable, flexible conduits. -
Q: Can the line be upgraded or modified in the future to produce different pipe sizes or types?
A: The modular design of our extrusion line allows for certain upgrades and modifications. It's advisable to discuss your potential future needs during the initial configuration to ensure the base equipment can accommodate such changes more easily.
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1Yr
Business Type
Manufacturer
Year Established
2010
Factory Size
10,000-30,000 square meters
Annual Export Value
US$1 Million - US$1.5 Million
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