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As a leading manufacturer with over a decade of expertise, Qingdao Yongke Machinery Co., Ltd. is proud to introduce our advanced HDPE Spiral Wound Pipe Machine Full Automatic Extrusion Line. Designed specifically for the efficient production of high-quality drainage pipes, this integrated system embodies our commitment to innovation and reliability. Operating from our expansive 10,000-30,000 square meter facility, we engineer machinery that delivers consistent performance, helping our global clients enhance their production capabilities and meet the growing demands for durable drainage solutions.
This extrusion line represents a significant leap in pipe manufacturing technology, offering seamless automation from raw material feeding to the final pipe winding. Its core value lies in transforming HDPE granules into robust, corrugated pipes with superior structural integrity, ideal for municipal, agricultural, and industrial drainage applications. By investing in this line, you are not just acquiring a machine; you are securing a turnkey solution for scalable and profitable pipe production.
Detailed Product Features and Technical Specifications:
- Fully Integrated Automation: The entire process, including material conveying, extrusion, spiral winding, cooling, and cutting, is controlled by a centralized PLC system with a user-friendly touch screen interface, minimizing manual intervention and ensuring consistent product quality.
- High-Efficiency Extrusion Unit: Equipped with a precision screw and barrel designed for optimal HDPE processing, providing stable melt temperature and uniform output for superior pipe wall consistency.
- Advanced Spiral Winding Mechanism: The heart of the machine features a sophisticated winding head that accurately forms the pipe's spiral structure, allowing for customization of pitch and profile to meet specific strength and flow requirements.
- Precision Cooling & Sizing System: Incorporates a calibrated water bath or air cooling system to rapidly set the pipe's dimensions, ensuring precise diameter control and excellent surface finish.
- Robust Construction: Built with high-grade steel and industrial-grade components, the machine frame offers exceptional stability and vibration resistance, guaranteeing long-term durability even under continuous operation.
- Energy-Saving Design: The heating and drive systems are engineered for optimal power consumption, reducing operational costs and supporting sustainable manufacturing practices.
- Versatile Production Capability: The line can be configured to produce a wide range of pipe diameters and wall thicknesses, making it suitable for various drainage pipe standards and customer specifications.
Key Technical Parameters Table:
| Parameter | Description / Typical Range |
|---|---|
| Suitable Raw Material | HDPE Granules (PE80, PE100) |
| Extruder Screw Diameter | Customizable (e.g., 90mm, 120mm) |
| L/D Ratio | Approximately 30:1 to 33:1 |
| Production Pipe Diameter | Available upon request (e.g., 200mm - 1200mm) |
| Production Speed | Adjustable, depends on pipe size and profile |
| Main Motor Power | Customizable based on output requirement |
| Control System | PLC with Color Touch Screen HMI |
| Cooling Method | Water Bath Cooling or Air Cooling |
| Total Installed Power | Customizable |
Advantages and Client Benefits:
- Enhanced Productivity: Full automation significantly increases output rates while reducing labor costs and human error.
- Superior Pipe Quality: Produces pipes with excellent ring stiffness, impact resistance, and leak-proof joints, ensuring long service life.
- Operational Simplicity: The intuitive control system allows for easy setup, parameter adjustment, and troubleshooting, reducing the need for highly specialized operators.
- Low Maintenance: Durable construction and accessible design simplify routine maintenance, maximizing uptime and overall equipment effectiveness (OEE).
- Scalable Investment: The modular design allows for future upgrades or integration with additional downstream equipment as your business grows.
Backed by over 13 years of manufacturing experience and a robust portfolio of international certifications including ISO9001, ISO14000, and OHSAS18001, Qingdao Yongke Machinery stands as a reliable partner in the global market. Our products have reached clients across North America, South America, Europe, Asia, Africa, and Oceania, supported by an annual export value reaching up to US$1.5 Million. This track record is a testament to our commitment to quality and customer satisfaction. Our dedicated team of 51-100 professionals ensures every extrusion line meets stringent standards before shipment from the port of Qingdao. Choose our HDPE Spiral Wound Pipe Machine to gain a competitive edge with a production solution that combines advanced automation, proven reliability, and comprehensive manufacturer support. Contact us today to discuss your specific requirements and receive a tailored proposal.
Frequently Asked Questions (FAQ):
-
What is the main advantage of a spiral wound pipe compared to other types?
Spiral wound HDPE pipes offer an excellent strength-to-weight ratio due to their corrugated profile, making them highly resistant to soil pressure and ideal for deep-burial drainage applications while using less material. -
Can this machine process recycled HDPE material?
Yes, the extrusion unit can be configured to handle a certain percentage of recycled HDPE granules alongside virgin material, subject to proper material preparation and machine settings. We recommend consulting with our engineers for optimal blend ratios. -
How is the pipe length controlled and cut?
The line integrates an automatic length measurement and cutting system. The PLC tracks production speed and triggers a precision saw or cutter at preset intervals, ensuring consistent pipe lengths. -
What kind of training and after-sales support do you provide?
We offer comprehensive installation guidance, on-site operator training, and detailed operational manuals. Our after-sales team provides remote technical support and a supply of spare parts to ensure smooth operation. -
Is the production speed adjustable for different pipe diameters?
Absolutely. The production speed is fully adjustable through the PLC interface. Operators can fine-tune the line speed, extruder screw speed, and winding speed to optimize output for different pipe sizes and wall thicknesses. -
What are the main power requirements for operating this line?
The power requirement depends on the configured extruder size and auxiliary equipment. We provide detailed electrical specifications with each quotation, typically requiring a three-phase industrial power supply. -
How do you ensure the dimensional accuracy of the produced pipes?
Dimensional accuracy is ensured through the precision sizing die and the controlled cooling system. The vacuum sizing tank or calibrator holds the pipe to the exact diameter as it solidifies, and sensors provide feedback to the control system. -
Can the machine produce pipes with different corrugation profiles?
Yes, by changing the winding head mold or profile forming module, the machine can produce pipes with various corrugation shapes (e.g., single-wall, double-wall profiles) to meet different structural and hydraulic requirements.
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