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HDPE Corrugated Pipe Production Line Full Automatic Plastic Pipe Machinery
Product Spotlights
This fully automatic HDPE corrugated pipe production line delivers high-volume, consistent output with minimal labor. It features intelligent PLC control, precise corrugation for superior pipe strength, and energy-efficient operation. Designed for quick changeovers between pipe sizes, it ensures product quality for drainage, sewage, and conduit applications. Backed by ISO certifications and global export experience, it offers a reliable, turnkey manufacturing solution.
Negotiable
MOQ: 1 Set (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
HDPE (High-Density Polyethylene)
Pipe Diameter Range:
Customizable (e.g., 50mm to 1200mm)
Production Capacity:
Variable speed, high output
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
60 days
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Material
HDPE (High-Density Polyethylene)
Pipe Diameter Range
Customizable (e.g., 50mm to 1200mm)
Production Capacity
Variable speed, high output
Automation Level
Fully automatic with PLC control
Key Components
Extruder, corrugator, cooling tank, haul-off, cutter
Application
Drainage, sewage, cable conduit, agriculture
Control System
PLC with touch screen HMI
Voltage Requirement
380V/415V 50Hz/60Hz (Customizable)
Certifications
ISO9001, ISO14000, OHSAS18001
As a leading manufacturer with over a decade of experience, Qingdao Yongke Machinery Co., Ltd. is proud to present our advanced Fully Automatic HDPE Corrugated Pipe Production Line. Engineered for high-volume, consistent output, this integrated machinery solution transforms raw HDPE material into durable, high-quality corrugated pipes essential for modern infrastructure projects worldwide. Operating from our expansive 10,000-30,000 square meter facility, we combine robust engineering with intelligent automation to deliver a production line that maximizes your operational efficiency and profitability.
Our production line is designed as a seamless, continuous process, minimizing manual intervention and ensuring product uniformity from start to finish. The core value lies in its ability to produce pipes with superior ring stiffness and excellent impact resistance, making them ideal for demanding applications like stormwater drainage, sanitary sewers, and agricultural land drainage. By investing in our machinery, you are not just buying equipment; you are securing a reliable, turnkey solution backed by our strong export experience across North America, South America, Europe, Asia, Africa, and Oceania.
Detailed Features & Technical Advantages:
- High-Efficiency Extrusion System: The heart of the line features a precision-engineered single or twin-screw extruder equipped with a specially designed screw and barrel for optimal HDPE melting and homogenization. This ensures stable extrusion, consistent wall thickness, and superior material properties in the final pipe.
- Intelligent Corrugation Module: Our advanced corrugator employs a modular mold design and a precise vacuum calibration system. This creates uniform, sharp corrugations that significantly enhance the pipe's compressive strength and flexibility. The process is fully synchronized with the extruder output.
- Comprehensive Cooling & Haul-Off: A multi-stage spray cooling tank provides gradual and uniform cooling to prevent pipe deformation and internal stress. The subsequent caterpillar haul-off unit offers a powerful, steady pull with adjustable speed, ensuring consistent pipe dimensions and a smooth surface finish.
- Precision Cutting & Handling: An automatic traveling cutter allows for precise length cutting with clean, burr-free ends. The cutting length is easily programmable via the PLC. An optional automatic stacking or coiling system can be integrated for streamlined material handling.
- Centralized PLC Control System: The entire production process is monitored and controlled from a centralized console featuring a user-friendly touch-screen Human-Machine Interface (HMI). Operators can set parameters, monitor real-time data (temperature, speed, pressure), diagnose issues, and store production recipes for different pipe specifications.
Technical Specifications Overview:
| Parameter | Description / Typical Range |
|---|---|
| Applicable Material | High-Density Polyethylene (HDPE), PE, PP |
| Pipe Diameter (Outer) | From 50mm (2") up to 1200mm (48") – Customizable |
| Corrugation Type | Single wall, Double wall – Configurable |
| Extruder Output | Depends on model and pipe size; High capacity |
| Control Power | PLC System, 380V/415V, 50Hz/60Hz (Adjustable) |
| Main Drive | AC Frequency Conversion for precise speed control |
| Cooling Method | Spray water cooling with temperature control |
| Automation Level | Fully Automatic from extrusion to cutting |
Tangible Benefits for Your Business:
- Enhanced Productivity: The fully automated workflow drastically reduces labor requirements and minimizes human error, leading to higher output rates and lower per-unit production costs.
- Superior Product Quality: Precise process control guarantees dimensional accuracy, consistent corrugation geometry, and excellent mechanical properties in every meter of pipe produced, meeting or exceeding international standards.
- Operational Flexibility: Quick mold changes and programmable settings allow you to switch between different pipe diameters and wall thicknesses with minimal downtime, enabling you to cater to diverse market demands.
- Energy & Material Efficiency: Optimized screw design and advanced temperature control systems reduce energy consumption. Stable extrusion also minimizes material waste, improving your overall raw material yield.
- Reduced Maintenance & Reliability: Built with high-grade components and a robust frame, the production line is designed for continuous, heavy-duty operation. Our design prioritizes ease of access for routine maintenance, ensuring long service life and high uptime.
Choosing Qingdao Yongke Machinery means partnering with a certified and experienced manufacturer. Our operations are backed by ISO9001 for quality management, ISO14000 for environmental responsibility, and OHSAS18001 for occupational health and safety, reflecting our commitment to excellence at every level. With an annual export value of US$1-1.5 Million and a dedicated team of 51-100 professionals, we have successfully supplied reliable machinery to a global clientele across six continents. Our production line is engineered not just to meet specifications but to become a cornerstone of your manufacturing success, delivering the durable, high-performance corrugated pipes that modern infrastructure projects require. Contact us today to discuss how this fully automatic solution can be tailored to your specific production goals.
Frequently Asked Questions (FAQ):
-
Q: What is the lead time for delivering a complete production line?
A: The standard lead time is typically 60-90 days after order confirmation, depending on the specific configuration and current production schedule. We provide a detailed timeline upon quotation. -
Q: Do you provide installation supervision and operator training?
A: Yes, we offer comprehensive after-sales support. This includes detailed installation drawings, remote guidance, and the option for our engineers to provide on-site installation supervision and hands-on training for your operators. -
Q: Can the machine produce both single-wall and double-wall corrugated pipes?
A: Our standard line is configurable for single-wall production. For double-wall (structured wall) pipes, specific additional modules like a secondary extruder and a special corrugation head are required, which we can provide as part of a customized solution. -
Q: What kind of after-sales service and warranty do you offer?
A: We provide a standard 12-month warranty for the main machinery from the date of shipment. Our technical support team is available for remote troubleshooting via phone or video call, and we maintain a stock of commonly used spare parts for prompt delivery if needed. -
Q: Is the production line compatible with recycled HDPE material?
A: Yes, the extruder can be configured to process a certain percentage of recycled HDPE granules mixed with virgin material. We recommend discussing your specific material blend requirements with our engineers to ensure optimal screw design and process parameters. -
Q: How energy-efficient is this production line?
A: The line incorporates energy-saving technologies such as high-efficiency motors, insulated heating zones, and optimized cooling systems. While exact consumption depends on pipe size and output speed, our design focuses on reducing overall kW per kg of output. -
Q: Are molds for different pipe sizes included, or are they purchased separately?
A: The production line is typically quoted with one set of molds for a specified pipe diameter range. Additional mold sets for other sizes are available as optional extras. We assist in selecting the right molds for your target product portfolio. -
Q: What is the minimum factory space required for this line?
A: A typical layout for a medium-sized line requires approximately 30-40 meters in length and 6-8 meters in width, considering operational space. We provide detailed layout drawings during the planning phase to help you prepare your facility.
Send Inquiry to This Supplier
1Yr
Business Type
Manufacturer
Year Established
2010
Factory Size
10,000-30,000 square meters
Annual Export Value
US$1 Million - US$1.5 Million
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